Page 465 of 513

CHASSIS
3
Make
sure
that
the
wire
or
chain
used
to
suspend
the
engine
is
positioned
properly
so
that
no
load
is
applied
to
the
insulators
and
remove
the
nuts
completely
4
Lift
up
the
engine
and
separate
the
insulators
from
the
engine
mounting
brackets
l
J
o
II
f
T
io
I
t
i
1
A
t
t
I
21
u
I
1
Qj
1
It
I
j
fi
I
I
lt
y
Ii
Fig
ER
2
Removing
front
mounting
Reinstallation
Reinstall
the
engine
mounting
insulators
in
reverse
sequence
of
removal
noting
the
following
matters
Both
the
left
and
right
engine
mounting
insulators
are
used
commonly
However
when
installing
them
pay
attention
on
their
upper
and
lower
directions
When
they
are
installed
correctly
the
positioning
pin
is
projected
downward
f
9
POSITIONING
PIN
I
FRONT
CROSS
MEMBER
Fig
ER
3
Insulator
installinx
position
2
Shape
of
the
right
side
bracket
differs
from
that
of
the
left
side
bracket
Tighten
the
bolts
and
nuts
correctly
md
securely
Bolt
CD
V
Total
four
each
for
both
sides
Tightening
torque
kg
m
ft
Ib
1
6
to
2
1
11
6
to
15
2
0
9
to
I
2
6
5
to
8
7
Nut
@
i
Total
four
each
for
both
sides
@
CID
1
@
CD
l
Fig
ER
4
Front
mounting
installation
REAR
ENGINE
MOUNTING
Removal
Support
the
transmission
with
ajack
or
other
proper
stand
so
that
the
engine
does
not
drop
down
2
Remove
the
mount
member
installation
bolts
Now
the
engine
can
be
separated
from
the
body
3
The
mount
member
is
provided
with
an
opening
for
removing
and
installing
operations
Remove
the
nuts
and
separate
the
insulator
from
the
transmission
ER
2
Page 466 of 513
ENGINE
REMOVAL
INSTAllATION
Fig
ER
5
Rear
mounting
4
Remove
four
bolts
and
separate
the
insulator
from
the
engine
mount
member
Reinstallation
Reinstall
the
rear
engine
mounting
in
reverse
sequence
of
removal
noting
the
following
matters
I
Tighten
the
nuts
and
bolts
correctly
and
securely
Lp
FRONT
FOR
MANUAL
TRANSMISSION
Nut
@
mount
member
insulator
Nut
@@
transmission
insulator
Bolt
CD@
mount
member
body
Tightening
torque
kg
m
ft
Ib
0
6
to
0
8
4
3
to
5
8
1
9
to
2
6
l3
to
18
8
3
2
to
4
0
23
1
to
28
9
Fig
ER
6
Rear
mounting
installation
2
Carefully
arrange
the
front
and
rear
directions
of
the
rear
engine
mounting
when
installing
tp
FRONT
FOR
AUTOMATIC
TRANSMISSION
Fig
ER
7
R
ar
mounting
specifications
ER
3
Page 483 of 513

CLUTCH
Operating
cylinder
clutch
Operating
cylinder
diameter
T
Ilhtening
torque
19
05
mm
0
750
in
Clutch
assembly
securing
bolt
1
5
to
2
2
kg
m
10
8
to
15
9
ft
Ib
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Noises
audible
on
pedal
depression
Noises
audible
on
pedal
release
Probable
cause
Excessively
worn
damaged
or
poorly
lubri
cated
release
bearing
Seized
release
bearing
and
diaphragm
spring
fingers
Insufficient
pedal
free
travel
Weakened
unhooked
or
broken
clutch
pedal
return
and
control
springs
Weakened
clutch
withdrawal
lever
return
spring
broken
or
unhooked
Excessive
play
between
clutch
disc
hub
and
drive
shaft
spline
Misalignment
of
clutch
disc
to
flywheel
causes
slight
movement
of
disc
hub
in
respect
of
facings
This
noise
is
especially
audible
with
engine
idling
or
at
low
speed
Broken
or
weakened
clutch
disc
cushion
springs
Insufficient
pedal
free
travel
Weakened
unhooked
or
broken
clutch
con
trol
and
pedal
return
prings
CL
13
Corrective
action
Replace
the
bearing
which
being
cased
cannot
be
greased
inside
Replace
the
release
bearing
Clean
diaphragm
spring
fingers
with
metal
brush
and
smooth
out
bearing
contact
faces
with
felt
polishers
Readjust
pedal
free
travel
correctly
Set
springs
in
position
or
replace
them
if
weakened
or
snapped
Replace
the
spring
or
hook
it
up
as
required
Replace
the
clutch
disc
and
ensure
that
clearance
between
hub
of
new
clutch
and
drive
shaft
is
within
0
50
mm
0
0197
in
endwise
and
0
20
mm
0
0079
in
crosswise
When
clearances
exceed
above
limits
replace
the
drive
shaft
also
Set
level
of
clutch
disc
with
clutch
disc
in
place
on
drive
shaft
set
it
under
slight
rotation
and
check
for
no
run
out
using
a
scriber
Replace
the
clutch
disc
Set
pedal
free
travel
correctly
Check
the
springs
for
correct
position
and
replace
them
if
necessary
Page 507 of 513
CHASSIS
SERVICE
DATA
AND
SPECIFICATIONS
GENERAL
SPECIFICATIONS
Type
No
of
speeds
Synchromesh
type
Gear
ratio
1st
2nd
3rd
4th
Rev
Speedometer
gear
ratio
Sedan
and
Coupe
Van
Oil
capacity
TIGHTENING
TORQUE
Transmission
proper
Engine
transmission
intallation
bolt
Engine
mount
rear
installation
bolt
to
the
body
Speedometer
pinion
installation
bolt
Front
cover
installation
bolt
TM
20
R3W56
F4W56
3
forward
I
reverse
4
forward
I
reverse
Warner
type
Warner
type
3
380
3
757
1734
2
169
1
000
1404
1
000
3
640
3
640
17
5
17
5
18
5
18
5
1
2
L
2
1
2
U
S
pt
2
1
8
Imp
pt
1
2
L
2
1
2
U
S
pt
21
8
Imp
pt
kg
m
ft
Ib
1
6
to
2
2
11
6
to
15
9
3
2
to
4
0
23
1
to
28
9
0
5
to
1
1
3
6
to
8
0
1
0
to
1
6
7
2
to
11
6