1968 DATSUN 510 brake

110
CHAPTER
FIFTEEN

FOR
MANUAL

IGNITION
KEY

i

I
MADV
Nf
D

BRAKE
POINT

v
sa

tS

57

51
Th
rottle
sWItch

52
Speed
sWItch

relay

53
Speed
detector

assembly
Q
FOR

AUTOMATIC

IGNITION
KEY

AOVANEO

BRAKE
POINT

I
SPEED

DETECTOR

SPEED
SWITCH

I
RELAY
MJsr
I

IQ

52

SOLENOID

VALVE

54

Relay

55
Screw

56
Clutch
sWItch

assembly
57

Relay
assembly

58
Screw

INSTRUMENT
METERS
AND

PANELS

Figure
9
Illustrates
the
instrument

panel
and

gauges
used
on
the
sedan
and

wagon
models

untIl
1970

Figure
10

page
212
shows
the
m

strument

panel
and

gauges
smce
1970

Figure
11

page
213
shows
the
lDstrument

panel
and

gauges
used
on
the

pick

up

HEATER

Figures
12

page
214
and
13

page
215
are

exploded
Views
of
the
heaters
used

on
the
sedan

and

wagon
FigDre
14

page
213
shows
the

heater
used
on
the

pick
up

WINDSHIELD
WIPER

Figure
15

page
216
illustrates
the
wind

shield

Wiper
system
used
on
the
sedan
and

wagon

smce
1969
Earlier
models

were
slrmlar

Figure

16

page
217
shows
the

wiper
motor
wlule

Figure
17

page
2
I
7
shows
the

Wiper
motor

Imkage
on
the

pick
up
WINDSHIELD
WASHER

Figure
18

page
218
is

an

exploded
View
of

the
WindshIeld
washer

system
used
on
the
sedan

and

wagon
smce
1969
The
washer
used
on
the

pick
up
IS
SImilar

HEADLAMP

The

headlamp
units
used
on
the
sedan

wagon

and

pick
up
are
all
similar
to
that
shown
m

Figure
19

page
219

Replacement
of

the
sealed

beam
UnIts

reqwres
that
the

headlamp
trim
be

removed
so
that
the
sealed
beam
unit
can
be

withdrawn

AdJustment
of
the

headlamps
should

be
referred
to

a

qualified
electrical

shop

Lamp
Bulb

Replacement

Bulb

replacement
consIsts
of

removmg
the

retamer

nng
and
lens
from
the
unit

removmg

the
bulb
and

replacmg
It
In
some
cases
the

INDEX

A
Inspection
and

repair
191

Air
cleaner
Pad

replacement
190

Exploded
views
63
64
Piston
seal

replacement
193

Removal
and

replacement
62
Reassembly
and
installation
193

Removal
190

Air

pump
40

Brakes
front

pick
up

Alternator

Brushes
104
Adjustment
201

Diode
103
Exploded
View
195

Disassembly
98
ServiCing
194

SpecdicatIons
194
203
204

Exploded
Views
41
99

Brakes
rear

pick
up

Inspection
and

repair
101

Adjustment
202

Output
checks
104

Exploded
View
195

Reassembly
104

Servicing
194

Removal
40
98

Brakes
rear
sedan
and

wagon

Rotor
102

Adjustment
202

Stator
102

Exploded
view
194

Axle
removal

pick
up
175

Inspection
and

repair
193

Reassembly
194

B
Removal
and

disassembly
193

Breaker

points
110

Ball

JOint
lower
sedan
and

wagon
174
Bumpers

Battery
Exploded
view
front

pick
up
223

Inspecllon
aiii
I

servicing
21
Exploded
View
front
sedan
and

wagon
224

SpeCific
gravity
21
Exploded
view
rear
sedan
230

Body
Exploded
view
rear

wagon
231

Body
Irlm
and

bumpers
223
224

Door
lock
and

regulator
225

C

Doors
225

Hood
lock
control
225
Camshaft

Seats
228

DeSCription
34

Tail

gate
228

Exploded
view
37

Trunk
hd
and

bumper
228

Inspection
48

Brake

pedal
Reassembly
54

Inspection
and

repair
187

Sprocket
53

Installation
188

Tlmmg
chain
57

Removal
187
Carburetor

Brakes
Cleaning
and

inspection
75

Adjustment
201
202
Dash

pot
adjustment
71

Bleeding
196

DesCription
37
69

Brake

pedal
187
Disassembly
71

Front
diSC
sedan
and

wagon
190
193

Exploded
Views
74
75

Front
drum

pick
up
194
Fuel
level

adjustment
69

Handbrake
197
201

Idhng
adjustment
69

Master

cyhnder
188
Interlock
valve
70

Rear

pick
up
194

Reassembly
76

Rear

sedan
and

wagon
193
Removal
40
71

SpeCifications
and
service
data
203
204
Sectional
view
69

Troubleshooting
16

Throttle
valve
70

Wheel

cyhnders
pIck
up
196
Charging
system

Brakes
front
diSC
sedan
and

wagon
Troubleshooting
12

Adjustment
201
Choke
and
accelerator

Disassembly
191

Disassembly
and

installation
82

Exploded
view
192

Exploded
view
83

138

INDEX

H
OIl

pump

Descnptlon
36

Handbrake

Exploded
view

29

Adjustment
202

Inspection
and

repaIr
28

Cable
removal

front
sedan
and

wagon
197

Installation

58

Cable
removal
rear

pick
up
201

Removal

28
40

Cable
removal
rear
sedan

and

wagon
197

Cross
rod

removal

wagon
201

Exploded
views

198
200

p

Inspection
and

repair
201

Installation

201

Penodlc

mamtenance

Headlights

MaIntenance

mtervals
chart

7

Bulb

replacement
210

Penodlc

checks
6

Descnptlon
210

Recommended
lubncants
8

Exploded
view

219

Routine

checks
6

HeatIng
system

Piston

nngs

Descnptlon
210

Exploded
view

pick
up
213
Inspection
50

Exploded
VIews
sedan
and

wagon
214
215
Removal

45

Hood

lock
control
RIng
gap
50

Exploded
View

pick
up
225
Pistons

Descnptlon
34

Exploded
VIew
sedan
and

wagon
226

Inspection
50

Reassembly
54

Igmtlon
coil

111

R

Igmtlon

system

Tlmmg
23
Radiator

Troubleshooting
13

Exploded
view
90

Instrument

meters
and

panels
Removal
and

replacement
90

Descnptlon
210
Rear
axle

pick
up

Exploded
View

pick
up
213
Axle

case

166

Exploded
view
sedan
and

wagon
Inspection
and

mstalIatlon
164

1970
1972

212

Removal

164

Exploded
view

sedan
and

wagon
Sectional

view

163

through
1969

211
Rear

axle

wagon

Intake
manifold

Disassembly
158

Descnptlon
36

Exploded
view

158

Removal

42

Inspection
and

reassembly
160

InstallatIOn

160

Removal

158

M
Rear
axle
and

suspenSion
sedan

Exploded
view

152
153

Mam

beanngs
52

Inspection
and

repaIr
154

MaIntenance

penodlc
6
8

InstalIatlon
154

Master

cylInder
Removal

151

Exploded
vIew

smgle
188
Rear

spnngs
pick
up
166

Exploded
view
tandem

189
Rear

spnngs
wagon
161

Inspection
and

repllIr
188
Rear
axle
shaft
sedan

155
156

Reassembly
and
InstalIatlon

190
Rear

suspension
arm
sedan

155

Removal
and

disassembly
188
Rear

suspenSion
pick
up

Modelldentdicatlon

1

Exploded
view

166

Inspection
and

repllIr
167

InstalIatlon

167

0
Rear

spnngs
166

Removal

165

011

filler

30

Spnngs
166

d

43

Torques
67

l

INDEX
239

Rear

suspensIOn
wagon
Removal
40
92

Servlcmg
161
Termmals
94

Tightening
torques
162
Test

diagnosIs
97

Testmg
96

Troubleshootmg
10

5

Steenng
also
see

Suspension
front

I

Exploded
views
182
185
L

Seats

SpecIfications
186

DescnptIon
228

Troubleshooting
16

Exploded
View
front
4
door
sedan
232

SuspensIOn
front

pick
up

Exploded
VIew
front

pick
up
228

Axle
removal
175

Service
hmts
4

Inspection
and

repair
179

Shock
absorbers
sedan
154

Installation
179

Shock
absorbers

wagon
162

Posture

adjustment
181

Spark
plugs
Removal
177

CondlllOn
chart
21

Wheel

abgnment
182

InspectIon
and

servlcmg
21

Wheel

bearmg
adjustment
177

Recommended

types
112

Suspension
front
sedan
and

wagon

SpecificatIOns
and
tables

Inspection
and

repair
176

Adjustment
and
wheel

alignment
175

InstallatIOn
177

Brake
service
data
203
204

Lower
ball

Jomt
174

Brakes
203
204

Spnng
and
strut

assembly
173

Camshaft

beanngs
48

Stabilizer
173

Caster
and
camber
sedan
and

wagon
175

TenSIOn
rod
173

Clutch
134

Transverse
bnk
174

Clutch
service
data
134

Wheel

beanngs
177

Connectmg
rod

beanng
underslzes
52

Wheel
hubs
and

bearmgs
168
173

Dlstnbutor
112

SWItches

Dnveshaft
147

DescnptIon
205

Dnveshaft
service
dala
147

Exploded
View

through
1969
208

Engme
60
61

Exploded
view
1970
1972
207

Engme
service
data
60
61

General
4

Mam

bearmg
underslzes
52

T

Piston

rmg
gap
50

Rear

suspenSIOn
pick
up
167
Tail

gate
228
233

Rear

suspensIOn
torques
wagon
162

TenSIOn
rod
sedan
and

wagon
173

Steermg
186
Thermostat

TransmiSSion
manual
144

DescnptIon
89

TransmiSSion
service
data
manual
144

Inspection
and

replacement
89

Valve

spnng
47

Removal
89

Sprmg
and

strut

assembly
sedan
and

wagon
173
Tires

Spnngs
sedan
154
Wear

analYSIS
17

Stabilizer
sedan
and

wagon
173

TransmiSSion
automatic

Starter
Downshift

solenOid
147

Armature
95
Inhlbllor
SWItch
148

Beanngs
96
Kick
down
SWitch
147

Brush
holder
96

Lmkage
mspectIon
and

adjustment
148

Brushes
and
lead
WIre
95
011
checks
147

Cleaning
mspectIon
and

repair
94
Oil

leakage
147

Construcllon
92
TransmiSSion
manual

Disassembly
92

DescnptIon
134

Exploded
View
93

Disassembly
138

Field
COIl
94

Exploded
view
138

Magnetic
SWItch
96
Gear

assembly
exploded
view
139

Magnetic
SWItch

assembly
test
97

Inspection
and

repair
141

Operation
91
Installation
143

Overrunnmg
clutch

96

Reassembly
and

adjustment
142

Reassembly
96
Removal
134

240

INDEX

SpecIfications
and
service
data
144
Installation
58

Troubleshootmg
16
Removal
and

disassembly
42
85

Transverse
hnk
sedan
and

wagon
174

Repair
and

reassembly
85

Troubleshootmg
Wheel

ahgnment

Brakes

16
Pick

up
182

Chargmg
system
12
Sedan
and

wagon
174

Clutch
15

Wheel

bearIngs
sedan
and

wagon
177

Engme
13

Wheel

bearIngs
and
seals
sedan

f55
156

EqUipment
9

Wheel

cyhnders
pick
up
196

Exhaust
emiSSIOn

control
15

Wheel
hub
and

bearIng
sedan
and

wagon

Fuel

system
14

BearIng
adjustment
177

Igrutlon
system
13

InspectIOn
and

repair
172

Starter

10

Installation
172

SteerIng
and

suspension
16

Removal
168

Tire
wear

analysIs
17

Wheels

TransmiSSion
16

Ahgnment
pick
up
182

Wheel

balancmg
18

Ahgnment
sedan
and

wagon
174

Trunk
hd
228
230

Balancmg
18

Wmdshleld
washers

V
Descnptlon
210

Valves
Exploded
view

218

Adjustment
59
Wmdshleld

WIperS

Clearance

adjustment
25
DeSCrIption
210

DesCrIption
34
Exploded
view
1969
1972
216

Inspection
47

Wmng
diagrams

Rocker

pivot

reassembly
54
Pick

up
222

Voltage
regulator
104

Sedan
and

wagon
automatic

transmiSSIOn
221

Sediln
and

wagon
manual
transmission

220

W
Wmng
harnesses

Pick

up
206
207

Water

pump
Sedan

205

Exploded
views

86
88

Wagon
206

l