VDC-8
VDC Control Module & Hydraulic Control Unit (VDCCM&H/U)
VEHICLE DYNAMICS CONTROL (VDC)
4) Connect the VDCCM&H/U connectors.
NOTE:
•Be sure to remove all foreign matter from inside
the connector before connecting.
•Make sure the VDCCM&H/U connector is se-
curely locked.
5) Bleed air from the brake system.
C: INSPECTION
1) Check the condition of connection and settle-
ment of connector.
2) Check the mark used for VDCCM&H/U identifi-
cation.
Refer to “SPECIFICATION” for the identification
mark.
1. CHECKING THE HYDRAULIC UNIT ABS
OPERATION BY PRESSURE GAUGE
1) Lift-up the vehicle and remove the wheel.
2) Remove the air bleeder screws from FL and FR
caliper bodies.
3) Connect two pressure gauges to FL and FR cal-
iper bodies.
CAUTION:
•Use a pressure gauge used exclusively for
brake fluid measurement.
•Do not use the pressure gauge used for the
measurement of transmission oil. Doing so will
cause the piston seal to expand and deform.
NOTE:
Wrap sealing tape around the pressure gauge.
4) Bleed air from the pressure gauges and the FL
and FR caliper bodies.
5) Perform ABS sequence control.
6) When the hydraulic unit begins to work, first the
FL side performs decompression, hold and com-
pression, and then the FR side performs decom-
pression, hold and compression.
7) Read values indicated on the pressure gauge
and check if the fluctuation of the values between
decompression and compression meets the stan-
dard values. Depress the brake pedal and check
that the kick-back is normal, and tightness is nor-
mal.
8) Disconnect the pressure gauges from FL and FR
caliper bodies.
9) Install the air bleeder screws of FL and FR cali-
per bodies.
10) Remove the air bleeder screws from RL and
RR caliper bodies.
11) Connect two pressure gauges to RL and RR
caliper bodies.
(1) Identification mark
VDC00345
(1)
Front wheelRear wheel
Initial value
3,500 kPa
(36 kgf/cm2, 511
psi)
3,500 kPa
(36 kgf/cm2, 511
psi)
When depres-
surized
500 kPa
(5 kgf/cm2, 73 psi)
or less
500 kPa
(5 kgf/cm2, 73 psi)
or less
When pressur-
ized
3,500 kPa
(36 kgf/cm2, 511
psi)
or more
3,500 kPa
(36 kgf/cm2, 511
psi)
or more
ABS00134
VDC-9
VDC Control Module & Hydraulic Control Unit (VDCCM&H/U)
VEHICLE DYNAMICS CONTROL (VDC)
12) Bleed air from the brake system.
13) Bleed air from RL and RR caliper bodies, and
pressure gauge.
14) Perform ABS sequence control.
15) When the hydraulic unit begins to work, first the
RR side performs decompression, hold and com-
pression, and then the RL side performs decom-
pression, hold and compression.
16) Read values indicated on the pressure gauge
and check if the fluctuation of the values between
decompression and compression meets specifica-
tion. Depress the brake pedal and check that the
kick-back is normal, and tightness is normal.
17) Disconnect the pressure gauge from the RL
and RR caliper bodies.
18) Install the air bleeder screws of RL and RR cal-
iper bodies.
19) Bleed air from the brake system.
2. CHECKING THE HYDRAULIC UNIT ABS
OPERATION WITH THE BRAKE TESTER
1) Set wheels other than the one to measure free
rollers.
2) Prepare for the ABS sequence control operation.
3) Set the front wheels or rear wheels on the brake
tester and set the select lever position to the “N”
range.
4) Operate the brake tester.
5) Perform ABS sequence control.
6) When the hydraulic unit begins to work, check
the following work sequence.
(1) The FL wheel performs decompression,
hold and compression in sequence, and subse-
quently the FR wheel repeats the cycle.
(2) The RR wheel performs decompression,
hold and compression in sequence, and subse-
quently the RL wheel repeats the cycle.
7) Read values indicated on the brake tester and
check if the fluctuation of the values between de-
compression and compression meets specifica-
tion.
8) After the inspection, depress the brake pedal
and check that it is not abnormally hard, and tight-
ness is normal.
3. CHECKING THE HYDRAULIC UNIT VDC
OPERATION USING A PRESSURE GAUGE
1) Lift-up the vehicle and remove the wheel.
2) Remove the air bleeder screws from FL and FR
caliper bodies.
3) Connect two pressure gauges to FL and FR cal-
iper bodies.
CAUTION:
•Use a pressure gauge used exclusively for
brake fluid measurement.
•Do not use a pressure gauge used for the
measuring transmission oil pressure, as the
piston seal may expand and deform.
NOTE:
Wrap sealing tape around the pressure gauge.
4) Bleed air from the pressure gauge.
5) Perform VDC sequence control.
(1) Brake tester
ABS00136
(1)
ABS00137
(1)
Front wheelRear wheel
Initial value2,000 N
(204 kgf, 450 lb)
2,000 N
(204 kgf, 450 lb)
When depressur-
ized
500 N
(51 kgf, 112 lb)
or less
500 N
(51 kgf, 112 lb)
or less
When pressurized
2,000 N
(204 kgf, 450 lb)
or more
2,000 N
(204 kgf, 450 lb)
or more
ABS00134
WT-7
Aluminum Wheel
WHEEL AND TIRE SYSTEM
3. Aluminum Wheel
A: REMOVAL
1) Apply the parking brake, and position select le-
ver to “P” or “LOW”.
2) Set the shop jacks or a lift to the specified points,
and support the vehicle with its wheels slightly con-
tacting the floor.
3) Loosen the wheel nuts.
4) Raise the vehicle until its wheels are off the
ground using the jack or a lift.
5) Remove the wheel nuts and wheels.
NOTE:
•When removing the wheels, be careful not to
damage the hub bolts.
•Place the wheels with their outer sides facing up-
ward to prevent wheels from being damaged.
B: INSTALLATION
1) Remove dirt from the mating surface of the
wheel and brake rotor.
2) Attach the wheel to the hub by aligning the wheel
bolt holes with the hub bolts.
3) Temporarily attach the wheel nuts to the hub
bolts. (In the case of aluminum wheels, use SUBA-
RU genuine wheel nuts for aluminum wheels.)
4) Tighten the nuts by hand, making sure the wheel
hub hole is aligned correctly to the guide portion of
hub.
5) Tighten the wheel nuts in a diagonal selection to
the specified torque. Use a wheel nut wrench.
Wheel nut tightening torque:
110 N·m (11.2 kgf-m, 81.1 ft-lb)
CAUTION:
•Tighten the wheel nuts in two or three steps
by gradually increasing the torque on opposing
nuts, until they reach the specified torque.
•Do not push the wrench by foot. Always use
both hands when tightening the nuts.
•Make sure the bolt, nut and the nut seating
surface of the wheel are free from oil.
6) If a wheel is removed for replacement or for re-
pair of a puncture, retighten the wheel nuts to the
specified torque after driving 1,000 km (600 miles).
C: INSPECTION
1) Deformation or damage to the rim may cause air
leakage. Check the rim flange for deformation,
cracks or damage, and repair or replace as neces-
sary.
2) Jack-up the vehicle until wheels clear the floor.
3) Slowly rotate the wheel to check rim “runout” us-
ing a dial gauge.
Rim runout:
4) If the rim runout exceeds specifications, remove
the tire from wheel and check runout while attach-
ing dial gauge to positions shown in the figure.
5) If the measured runout still exceeds specifica-
tions, replace the wheel.
D: CAUTION
Aluminum wheels are easily scratched. To main-
tain their appearance and safety, be careful of the
following:
1) Do not damage the aluminum wheels during re-
moval, installation, wheel balancing, etc. After re-
moving aluminum wheels, place them on a rubber
mat etc.
2) When washing the aluminum wheel, use neutral
synthetic detergent and water. Avoid using the
cleanser including abrasive, hard brushes or an au-
tomatic car washer.
Axial runout limit Vertical run out limit
1.0 mm (0.039 in)
(1) Approx. 7 mm (0.28 in)
WT-00004
WT-00005
(1)
(1)
(1)
CO(H6DO)-8
Radiator Fan System
COOLING
B: RADIATOR FAN CONTROL OUTPUT WAVEFORM
C: INSPECTION
DETECTING CONDITION:
•Engine coolant temperature is more than 95°C (203°F).
•A/C switch is turned OFF.
•Vehicle speed is below 19 km/h (12 MPH).
TROUBLE SYMPTOMS:
Radiator main fan and sub fan do not rotate under the above conditions.
(A) 5 V
Step Check Yes No
1CHECK MAIN FAN RELAY 1.
1) Turn the ignition switch to OFF.
2) Remove the main fan relay 1 from A/C relay
holder.
3) Measure the resistance of terminal in main
fan relay 1 switch.
Is the resistance more than 1
MΩ?
Go to step 2.Replace the main
fan relay 1.
2CHECK MAIN FAN RELAY 1.
1) Connect the battery to terminal of main fan
relay 1 coil.
2) Measure the resistance between terminals
of main fan relay 1 switch.
Is the resistance less than 1
Ω?
Go to step 3.Replace the main
fan relay 1.
3CHECK POWER SUPPLY FOR ECM.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from the ECM.
3) Turn the ignition switch ON.
4) Measure the voltage between ECM termi-
nal and chassis ground.
Connector & terminal
(B136) No. 29 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 4.Repair the power
supply line.
CO-02117
(V)
0
(A)
EN(H6DO)(diag)-4
Check List for Interview
ENGINE (DIAGNOSTICS)
2. CHECK LIST No. 2
Check the following item about the vehicle's state when malfunction indicator light turns on.
NOTE:
Use copies of this page for interviewing customers.
a) Other warning lights or indicators turn on. Yes/ No
Low fuel warning light
Charge indicator light
AT diagnostic indicator light
ABS warning light
Oil pressure indicator light
b) Fuel level
•Lack of gasoline: Yes/ No
•Indicator position of fuel gauge:
•Experienced running out of fuel: Yes/ No
c) Intentional connecting or disconnecting of harness connectors or spark plug cords: Yes/ No
•What:
d) Intentional connecting or disconnecting of hoses: Yes/ No
•What:
e) Installing of parts other than genuine parts: Yes/ No
•What:
•Where:
f) Occurrence of noise: Yes/ No
•From where:
•What kind:
g) Occurrence of smell: Yes/ No
•From where:
•What kind:
h) Intrusion of water into engine compartment or passenger compartment: Yes/ No
i) Troubles occurred
Engine does not start.
Engine stalls during idling.
Engine stalls while driving.
Engine speed decreases.
Engine speed does not decrease.
Rough idling
Poor acceleration
Back fire
After fire
No shift
Excessive shift shock
EN(H6DO)(diag)-27
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
4. READ CURRENT DATA FOR ENGINE (NORMAL MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {Current Data Display/Save}, and then press the
[YES] key.
5) On the «Data Display Menu» screen, select the {Data Display} and press the [YES] key.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
Description Display Unit of measure Note (at idling)
Engine load Engine load % 3.5%
Engine coolant temperature signal Coolant Temp. °C or °F≥ 75°C or 167°F (After
engine is warmed-up.)
A/F compensation 1 A/F Compensation 1 % 3.1%
A/F learning 1 A/F learning 1 % 0.0%
A/F compensation 2 A/F Compensation 2 % 4.7%
A/F learning 2 A/F learning 2 % 0.0%
Intake manifold absolute pressure Mani. Absolute PressuremmHg, kPa,
inHg or psig
200 — 300 mmHg, 26.7 —
40 kPa, 7.8 — 11.8 inHg or
3.8 — 5.8 psig
Engine speed signal Engine speed rpm 600 — 800 rpm
Meter vehicle speed signal Meter vehicle speed km/h or MPH 0 km/h or 0 MPH
Ignition timing signal Ignition timing deg 13 — 15 deg
Intake air temperature signal Intake air temperature °C or °F (Ambient air temperature)
Amount of intake air Mass Air Flow g/s or lb/m 3.8 g/s or 0.5 lb/m
Throttle opening angle signal Throttle valve angle % 1.2 — 1.6%
Fr o nt ox yg e n se n so r vo lt a g e val ue 1Fr o n t oxy ge n s en s or vol t ag e
value 1V0.035 V
Fr o nt ox yg e n se n so r vo lt a g e val ue 2Fr o n t oxy ge n s en s or vol t ag e
value 2V0.020 V
Battery voltage Battery Voltage V 12 — 14 V
Mass air flow voltage Mass air flow voltage V 1.1 — 1.2 V
Injection 1 pulse width Injection 1 pulse width ms 2.82 ms
Injection 2 pulse width Injection 2 pulse width ms 2.82 ms
Knock sensor compensation Knock correction deg 0 deg
Atmospheric pressure signal Atmospheric pressuremmHg, kPa,
inHg or psig(Atmospheric pressure)
Intake manifold relative pressureIntake manifold relative pres-
sure
mmHg, kPa,
inHg or psig
(Intake manifold absolute
pressure — atmospheric
pressure)
Acceleration opening angle signal Acceleration opening angle % 0%
Radiator fan output Radiator fan output % 0%
Purge control solenoid valve duty ratio CPC Duty % 0 — 3%
Generator duty ALT duty % 0%
Fuel pump duty Fuel pump duty % 33%
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t R V V T a d va n c e a n g l e a m o u n t R d e g 0 d e g
Va r i a b l e va l v e t i m i n g a d v a n c e a n g l e a m o u n t L V V T a d va n c e a n g l e a m o u n t L d e g 0 d e g
Oil flow control solenoid valve duty R OCV duty R % 9.4%
Oil flow control solenoid valve duty L OCV duty L % 9.4%
Oil flow control solenoid valve current R OCV current R mA 64 mA
Oil flow control solenoid valve current L OCV current L mA 64 mA
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 1 A / F s en s or cu r r e nt va l ue 1 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r cu r r en t va l ue 2 A / F s en s or cu r r e nt va l ue 2 mA 0 . 0 m A
Fr o nt ox yg e n ( A / F) s en so r r es is t an ce val ue 1 A / F s en s or r e si st a nc e val u e 1Ω31 Ω
EN(H6DO)(diag)-29
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
5. READ CURRENT DATA FOR ENGINE (OBD MODE)
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {OBD System} and press the [YES] key.
5) On the «OBD Menu» display screen, select the {Current Data Display/Save}, and then press the [YES]
key.
6) On the «Data Display Menu» screen, select the {Data Display} and press the [YES] key.
7) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
AT c o o r d i n a t e f u e l c u t d e m a n d s i g n a l AT c o o r d i n a t e f u e l c u t d e m a n d — O F F
Ve h i c l e d y n a m i c s c o n t r o l ( V D C ) t o r q u e d o w n
prohibition outputBan of Torque Down — Permission
Ve h i c l e d y n a m i c s c o n t r o l ( V D C ) t o r q u e d o w n
demandVDC torque down demand — OFF
AT c o o r d i n a t e p e r m i s s i o n s i g n a l AT c o o r d i n a t e p e r m i s s i o n s i g n a l — P e r m i s s i o n
Electronic throttle control motor relay signal ETC motor relay — ON
Stop light switch signal Stop Light Switch — OFF
SET/COAST switch signal SET/COAST SW — OFF
RESUME/ACCEL switch signal RESUME/ACCEL SW — OFF
Brake switch signal Brake SW — OFF
Main switch signal Main SW — OFF
Body integrated unit data reception Body Int. Unit Data — Yes
Body integlated unit counter update Body Int. Unit Count — Yes
Cruise control cancel switch signal CC Cancel SW — OFF
Va r i a b l e v a l v e l i f t d i a g n o s i s o i l p r e s s u r e sw i t c h
signal 1Oil Temperature SW1 — ON
Va r i a b l e v a l v e l i f t d i a g n o s i s o i l p r e s s u r e sw i t c h
signal 2Oil Temperature SW2 — ON
Description Display Unit of measure
Number of diagnosis code Number of Diag. Codes: 0
Condition of malfunction indicator light MI (MIL) ON or OFF
Monitoring test of misfire Misfire monitoring Finish
Monitoring test of fuel system Fuel system monitoring Finish
Monitoring test of comprehensive component Component monitoring Finish
Te s t o f c a t a l y s t C a t a l y s t D i a g n o s i s F i n i s h o r i n c o m p l e t e
Te s t o f h e a t i n g - t y p e c a t a l y s t H e a t e d c a t a l y s t N o
Te s t o f e v a p o r a t i v e e m i s s i o n p u r g e c o n t r o l s y s t e m E v a p o r a t i v e p u r g e s y s t e m F i n i s h o r i n c o m p l e t e
Te s t o f s e c o n d a r y a i r s y s t e m S e c o n d a r y a i r s y s t e m N o
Te s t o f a i r c o n d i t i o n i n g s y s t e m r e f r i g e r a n t A / C s y s t e m r e f r i g e r a n t N o
Te s t o f o x y g e n s e n s o r O x y g e n s e n o r F i n i s h o r i n c o m p l e t e
Te s t o f o x y g e n s e n s o r h e a t e r O x y g e n s e n s o r h e a t e r F i n i s h
Te s t o f E G R s y s t e m E G R s y s t e m N o s u p p o r t
A/F control #1 Fuel system for Bank 1 OPEN early period
A/F control #2 Fuel system for Bank 2 OPEN early period
Calculated load valve Calculated load valve %
Engine coolant temperature Coolant Temp. °C
A/F compensation #1 Short term fuel trim B1 %
A/F learning #1 Long term fuel trim B1 %
A/F compensation #2 Short term fuel trim #2 %
A/F learning #2 Long term fuel trim B2 %
Description Display Unit of measure Note (at idling)
EN(H6DO)(diag)-32
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
7. LED OPERATION MODE FOR ENGINE
1) On the «Main Menu» display screen, select the {Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display screen, select the {Engine} and press the [YES] key.
3) Press the [YES] key after the information of engine type has been displayed.
4) On the «Engine Diagnosis» display screen, select the {Current Data Display/Save}, and then press the
[YES] key.
5) On the «Data Display» screen, select the {Data LED Display} and press the [YES] key.
6) Using the scroll key, scroll the display screen up or down until the desired data is shown.
•A list of the support data is shown in the following table.
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
Description Display Message When LED “ON” required
Te s t m o d e s i g n a l Te s t m o d e t e r m i n a l D c h e c k / U c h e c k D c h e c k
Neutral position switch signal Neutral SW Neutral/Other than neutral Neutral
Idle switch signal Soft idle SW Idle/Other than idle In idle
Ignition switch signal Ignition SW ON Input/OFF Input ON input
Pow er s te e r in g sw it c h s ig n al Pow er s te e r in g S W ON I np u t/ O FF I np u t ON i np ut
Air conditioning switch signal A/C SW ON Input/OFF Input ON input
Starter switch signal Starter SW ON Input/OFF Input ON input
Fr o nt ox yg e n mo n it o r 1 Ft O 2 mo n it o r 1 Le a n/ Ri ch Ric h
Fr o nt ox yg e n mo n it o r 2 Ft O 2 mo n it o r 2 Le a n/ Ri ch Ric h
Knocking signal Knock signal Yes/No Yes
Crankshaft position sensor signal Crankshaft angle signal Yes/No Yes
Camshaft position sensor signal Camshaft angle signal Yes/No Yes
Rear defogger switch signal Rear defogger SW ON Input/OFF Input ON input
Blower fan switch signal Blower fan SW ON Input/OFF Input ON input
Light switch signal Light SW ON Input/OFF Input ON input
Wiper switch signal Wiper SW ON Input/OFF Input ON input
A/C middle pressure switch signal A/C middle pressure SW ON Input/OFF Input ON input
Air conditioner compressor relay sig-
nalCompressor relay ON output/OFF output ON output
Drain valve signal Vent. Solenoid Valve ON or OFF When drain valve is ON.
AT r e t a r d a n g l e d e m a n d s i g n a l AT r e t a r d a n g l e d e m a n d Ye s / N o Ye s
AT f u e l c u t s i g n a l AT f u e l c u t Ye s / N o Ye s
VDC torque down prohibition output Torque down output ON/OFF Prohibition
VDC torque down demand Torque down demand Yes/No Yes
AT c o o r d i n a t e p e r m i s s i o n s i g n a lAT c o o r d i n a t e p e r m i s s i o n
signalON/OFF Permission
Electronic throttle control motor relay
signalETC motor relay ON/OFF ON
Stop light switch signal Stop SW ON Input/OFF Input ON input
SET/COAST switch signal SET/CST SW ON Input/OFF Input ON input
RESUME/ACCEL switch signal RES/ACC SW ON Input/OFF Input ON input
Brake switch signal Brake SW ON Input/OFF Input ON input
Main switch signal Main SW ON Input/OFF Input ON input
Body integrated unit data reception Body Int. Unit Data Yes/No Yes
Body integrated unit counter update Body Int. Unit Count Yes/No Yes
Cruise control cancel switch signal CC Cancel SW ON Input/OFF Input ON input
Va r i a b l e va l v e l i f t d i a g n o s i s o i l p r e s -
sure switch signal 1Oil Temperature SW1 ON/OFF ON
Va r i a b l e va l v e l i f t d i a g n o s i s o i l p r e s -
sure switch signal 2Oil Temperature SW2 ON/OFF ON