2006 SUZUKI SX4 Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-42
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Passenger air bag circuit check
1) With ignition switch turned OFF, disconnect SDM
connector “L04”.
2) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
3) If OK, release shorting bar in SDM connector by
inserting release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-5” and “G259-1”
terminals.
5) Measure resistance between “L04-6” and “G259-2”
terminals.
Is each measured resistance 1
Ω or less?Substitute a known-
good SDM and recheck.Go to Step 4.
4Floor harness circuit check
1) Disconnect “L377” connector located near the
passenger side front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L377” connector.
3) If OK, release shorting bar in SDM connector by
inserting release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L04-5” and “L377-2”
terminals.
5) Measure resistance between “L04-6” and “L377-1”
terminals.
Is each measured resistance 1
Ω or less?Repair high resistance
or open wire in “BLU/
RED” or “YEL/RED”
circuit at instrument
panel harness.Repair high resistance
or open wire in “BLU/
RED” or “YEL/RED”
circuit at floor harness. Step Action Yes No
“L04-5”“L04-6”
1, (A)
(A)
I7RW01821026-01
“L04-5”“L04-6”
1, (A)
(A)
I7RW01821026-01

Downloaded from www.Manualslib.com manuals search engine 8B-43 Air Bag System:
DTC B1042: Passenger Air Bag Circuit Low ResistanceS6RW0D8204023
Wiring Diagram
Refer to “DTC B1041: Passenger Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Passenger air bag circuit is less than 0.9 Ω for more than
4 sec.• Passenger air bag circuit
• Passenger air bag module
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module referring to
“Passenger Air Bag (Inflator) Module Removal and
Installation”.
2) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“G259” connector.
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch ON, is DTC B1042 indicated?Go to Step 3. Replace passenger air
bag (inflator) module
referring to “Passenger
Air Bag (Inflator) Module
Removal and
Installation”.
“G259”
(B) (C)
(A)
STEERING WHEEL
I7RW01821025-02

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-44
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

3Passenger air bag circuit check
1) With ignition switch turned OFF, disconnect SDM
connector “L04”.
2) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “G259-1” and “G259-2”
terminals.
Is measured resistance infinity?Substitute a known-
good SDM and recheck.Go to Step 4.
4Floor harness circuit check
1) Disconnect “L377” connector located near the
passenger side front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L377” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L377-1” and “L377-2”
terminals.
Is measured resistance infinity?Repair “BLU/RED”
circuit for short to “YEL/
RED” circuit at
instrument panel
harness.Repair “BLU/RED”
circuit for short to “YEL/
RED” circuit at floor
harness. Step Action Yes No
“L04-5”“L04-6”
1, (A)
(A)
I7RW01821026-01
“L04-5”“L04-6”
1, (A)
(A)
I7RW01821026-01

Downloaded from www.Manualslib.com manuals search engine 8B-45 Air Bag System:
DTC B1043: Passenger Air Bag Circuit Shorted to GroundS6RW0D8204024
Wiring Diagram
Refer to “DTC B1041: Passenger Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC TroubleshootingDTC detecting condition Trouble area
Passenger air bag circuit has been shorted to ground for
more than 4 sec.• Passenger air bag circuit
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.
2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module from
steering column referring to “Passenger Air Bag (Inflator)
Module Removal and Installation”.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
4) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) Measure resistance between “L04-5” terminal and body
ground, and between “L04-6” terminal and body ground.
Is each measured resistance infinity?Substitute a known-
good SDM and recheck.Go to Step 3.
1, (A)
“L04-6” “L04-5”(A)
I7RW01822046-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-46
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

DTC B1044: Passenger Air Bag Circuit Shorted to Power SupplyS6RW0D8204025
Wiring Diagram
Refer to “DTC B1041: Passenger Air Bag Circuit High Resistance”.
DTC Detecting Condition and Trouble Area
DTC Troubleshooting3Floor harness circuit check
1) Disconnect “L377” connector located near the
passenger side front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L377” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between “L377-1” terminal and body
ground, and between “L377-2” terminal and body
ground.
Is each measured resistance infinity?Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to
ground at instrument
panel harness.Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to
ground at floor harness. Step Action Yes No
1, (A)
“L04-6” “L04-5”(A)
I7RW01822046-01
DTC detecting condition Trouble area
Passenger air bag circuit has been shorted to power
supply for more than 4 sec.• Passenger air bag circuit
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.

Downloaded from www.Manualslib.com manuals search engine 8B-47 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components and ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.

2Passenger air bag circuit check
1) Remove passenger air bag (inflator) module from
steering column referring to “Passenger Air Bag (Inflator)
Module Removal and Installation”.
2) Disconnect SDM connector “L04”.
3) Check for proper connection to SDM connector at
terminal “L04-5” and “L04-6”.
4) Check for proper connection to passenger air bag
(inflator) module at terminals in “G259” connector.
5) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
6) With ignition switch turned ON, measure voltage
between “L04-5” terminal and body ground, and
between “L04-6” terminal and body ground.
Is each measured voltage 0 V?Substitute a known-
good SDM and recheck.Go to Step 3.
3Floor harness circuit check
1) Disconnect “L377” connector located near the
passenger side front pillar lower trim.
2) Check for proper connection to floor harness connector
at terminal in “L377” connector.
3) If OK, release shorting bar in SDM connector inserting
release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) With ignition switch turned ON, measure voltage
between “L377-1” terminal and body ground, and
between “L377-2” terminal and body ground.
Is each measured voltage 0 V?Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to power
supply circuit at
instrument panel
harness.Repair “BLU/RED”
circuit or “YEL/RED”
circuit for short to power
supply circuit at floor
harness. Step Action Yes No
1, (A)
“L04-6” “L04-5”(A)
I7RW01822047-01
1, (A)
“L04-6” “L04-5”(A)
I7RW01822047-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-48
DTC B1051 / B1055: Seat Belt Pretensioner Circuit High ResistanceS6RW0D8204026
DTC B1051: Driver Seat Belt Pretensioner Circuit High Resistance
DTC B1055: Passenger Seat Belt Pretensioner Circuit High Resistance
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Troubleshooting
“L04”[A]
BLK
L04-28
6 8
7
RED
GRN“L313”L04-27
910
15
13
16
12V5V30V 30V
14
1
2 BLKWHT3
4
5
“L04”
GRN/ORN
GRN/YEL
BLU/ORN
BLU/YEL
L04-9
L04-7
L04-8
11
12 “L283”
L04-10
“L285”
I6RW0C820010-01
[A]: Shorting bar 6. Ignition switch 12. Passenger seat belt pretensioner
1. Battery 7. “A/B” fuse 13. DC / DC converter
2. Fuse 8. Junction block assembly 14. Back up capacitor
3. Main fuse box 9. Ground for air bag system 15. Safing power driver
4. “IGN” fuse 10. SDM 16. Mechanical longitudinal G sensor (switch)
5. Individual circuit fuse box No.1 11. Driver seat belt pretensioner
DTC detecting condition Trouble area
DTC B1051:
Driver seat belt pretensioner circuit is more than 4.0 Ω for
more than 4 sec.
DTC B1055:
Passenger seat belt pretensioner circuit is more than 4.0
Ω for more than 4 sec.• Driver / passenger seat belt pretensioner circuit
• Driver / passenger seat belt pretensioner
•SDM
Step Action Yes No
1Was “Air Bag Diagnostic System Check Flow” performed?Go to Step 2. Go to “Air Bag
Diagnostic System
Check Flow”.

Downloaded from www.Manualslib.com manuals search engine 8B-49 Air Bag System:
2Seat belt pretensioner circuit check
1) With ignition switch turned OFF, remove center pillar
lower trim of applicable side and disconnect seat belt
pretensioner connector “L283” or “L285”.
2) Check for proper connection to applicable seat belt
pretensioner at terminals in “L283” or “L285” connector.
3) If OK, then connect special tools (A), (B) and (C) to
“L283” or “L285” connector disconnected in Step 1).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
4) Check SDM for DTC.
With ignition switch turned ON, is DTC B1051 or B1055 still
indicated?Go to Step 3. Replace defective seat
belt pretensioner
referring to “Front Seat
Belt Removal and
Installation in Section
8A”. Step Action Yes No
STEERING WHEEL
(B)(C)(A)
“L283”, “L285”
I7RW01822057-01