2006 SUZUKI SX4 Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-17
Outside Air Temperature Sensor Removal and
Installation (If Equipped)
S6RW0D9306013
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect connector from outside air temperature
sensor.
4) Remove outside air temperature sensor (1) from
front bumper member.
Installation
Reverse removal procedure for installation.
Outside Air Temperature Sensor Inspection (If
Equipped)
S6RW0D9306014
Measure resistance of outside air temperature sensor
using an ohmmeter.
If resistance is out of specification, replace outside air
temperature sensor.
Outside air temperature sensor resistance
1.61 kΩ – 1.79 kΩ at 25 °C (77 °F)
Instrument Panel Removal and InstallationS6RW0D9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air
Bag System in Section 8B”.
3) Remove dash side trims (4) and steering column
hole cover (1).
4) Turn steering wheel to remove steering column
cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box
Components in Section 9H”.
9) Remove instrument panel center lower bracket bolts
(1).
“A”: Resistance “B”: Temperature
1
I5RW0A930012-01
“B” “A”5.50
1.70
0
3225
77
F
I4RS0A930017-01
2
3
1
4I7RW01930010-01
2
1I4RS0B930008-01
1
I5RW0A930014-01

Downloaded from www.Manualslib.com manuals search engine 9C-18 Instrumentation / Driver Info. / Horn:
10) Remove front pillar trims (1).
11) Disconnect instrument panel harness connectors,
heater control cables and antenna cable for
instrument panel removal.
12) Remove steering column assembly referring to
“Steering Column Removal and Installation in
Section 6B”.
13) Remove instrument panel ground wire.
14) Remove instrument panel mounting bolts (1).
15) Remove instrument panel (2) with steering support
member (3) and instrument panel harness.Installation
Reverse removal procedure noting the following.
• When installing each part, be careful not to catch any
cable or wiring harness.
• Tighten instrument panel mounting bolts to specified
torque.
Tightening torque
Instrument panel mounting bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
• Install steering column assembly referring to “Steering
Column Removal and Installation in Section 6B”.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Information Display (Clock) Removal and
Installation
S6RW0D9306016
Removal
1) Remove audio unit referring to “Audio Unit Removal
and Installation (If Equipped)”.
2) Remove center ventilation louver (1) from instrument
panel and then disconnect hazard switch connector.
1
I7RW01930011-01
11
3
2I5RW0A930016-01
(a)
(a)
I5RW0A930017-01
1
I5RW0A930018-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-19
3) Remove information display (clock) (1) from
instrument panel (2) pulling it in arrow direction
shown in figure.
4) Disconnect information display coupler.
Installation
Reverse removal procedure.
Audio Unit Removal and Installation (If
Equipped)
S6RW0D9306017
Removal
1) Disconnect negative (–) cable at battery.
2) Remove instrument panel center garnish trims (1).
3) Remove 4 mounting screws (1).
4) Disconnect electrical connectors from audio unit.
5) Remove audio unit (2) from instrument panel.
Installation
Reverse removal procedure.
Front Speaker Removal and Installation (If
Equipped)
S6RW0D9306018
Removal
1) Remove front door trim referring to Step 1) to 3) of
“Front Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 front speaker mounting screws (1).
3) Remove front speaker (2) from front door panel (3).
4) Disconnect front speaker coupler from front speaker
(2).
Installation
Reverse removal procedure.
Rear Speaker Removal and Installation (If
Equipped)
S6RW0D9306019
Removal
1) Remove rear door trim referring to Step 1) to 3) of
“Rear Door Glass Removal and Installation in
Section 9E”.
2) Remove 3 rear speaker mounting screws (1).
3) Remove rear speaker (2) from rear door panel (3).
4) Disconnect rear speaker coupler from rear speaker
(2).
Installation
Reverse removal procedure.
1 2
I5RW0A930019-01
1
I5RW0A930020-03
1
2
I5RW0A930021-01
1 2
3
I4RS0A930027-01
1 2
3
I4RS0A930027-01

Downloaded from www.Manualslib.com manuals search engine 9C-20 Instrumentation / Driver Info. / Horn:
GPS Antenna Removal and Installation (If
Equipped)
S6RW0D9306027
Removal
1) Remove combination meter cluster panel referring to
step 1) to 4) of “Combination Meter Removal and
Installation”.
2) Disconnect GPS antenna connector from navigation
unit referring to “Audio Unit Removal and Installation
(If Equipped)”.
3) Remove GPS antenna (1).
Installation
Reverse removal procedure.
Horn Removal and InstallationS6RW0D9306020
Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Remove horn (2).
Installation
Reverse removal procedure for installation.
Horn InspectionS6RW0D9306021
1) Disconnect negative (–) cable at battery.
2) Remove front bumper referring to “Front Bumper
and Rear Bumper Components in Section 9K”.
3) Disconnect horn connector (1).
4) Connect battery positive (+) to terminal of horn
connector (2) and negative (–) terminal to body
ground.
If horn is not sounding, replace horn.
Horn Relay InspectionS6RW0D9306022
1) Disconnect negative (–) cable at battery.
2) Remove junction block.
3) Remove horn relay (1) from junction block (2).
4) Check that there is no continuity between terminals
“c” and “d”. If there is continuity, replace relay.
5) Check that there is continuity between terminals “c”
and “d” when a 12 V battery is connected to
terminals “a” and “b”. If malfunction is found, replace
it with a new one.
1
I5RW0A930022-01
12I7RW01930015-01
12
I7RW01930016-01
1
2
I4RS0B930018-01
ba
c
dc
ad
bI3JA01920006-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-21
Antenna Base Removal and InstallationS6RW0D9306023
Removal
1) Remove head lining referring to “Head Lining
Removal and Installation in Section 9H”.
2) Remove antenna (1) from antenna base (2).
3) Disconnect antenna feeder from antenna base (2).
4) Remove antenna base (2) from vehicle.
Installation
Reverse removal procedure noting the following.
• Tighten antenna base mounting bolt to specified
torque.
Tightening torque
Antenna base mounting bolt (a): 5.0 N·m (0.5 kgf-
m, 4.0 lb-ft)
• Install head lining referring to “Head Lining Removal
and Installation in Section 9H”.
Remote Audio Control Switch Removal and
Installation (If Equipped)
S6RW0D9306024
Remove
1) Remove steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
2) Remove steering wheel cover (1) from steering
wheel.
3) Remove remote audio control switch (1) from
steering wheel.
Installation
Reverse removal procedure noting the following.
• Install steering wheel referring to “Steering Wheel
Removal and Installation in Section 6B”.
(a)1
2
I7RW01930012-01
2. Screw
2. Screw
2
1
I5RW0A930025-02
1
2
I5RW0A930026-02

Downloaded from www.Manualslib.com manuals search engine 9C-22 Instrumentation / Driver Info. / Horn:
Remote Audio Control Switch Inspection (If
Equipped)
S6RW0D9306025
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation in Section 8B”.
2) Disconnect remote audio control switch connector
from contact coil.
3) Check switch for resistance between “a” and “b”
terminals under each condition below.
If check result is not satisfactory, replace remote
audio control switch.
Remote audio control switch resistance
All switches released (OFF): 5119 – 5223 Ω
Switch “1” pushing on (ON): 55 – 57 Ω
Switch “2” pushing on (ON): 129 – 133 Ω
Switch “3” pushing on (ON): 238 – 244 Ω
Switch “4” pushing on (ON): 416 – 426 Ω
Switch “5” pushing on (ON): 743 – 759 Ω
Switch “6” pushing on (ON): 1555 – 1587 Ω
Vehicle Speed Signal Inspection (For Audio
Unit) (If Equipped)
S6RW0D9306026
Check vehicle speed pulse output signal of BCM
referring to “Reference waveform No.7” under
“Inspection of BCM and Its Circuits in Section 10B”.
Specifications
Tightening Torque SpecificationsS6RW0D9307001
NOTE
The specified tightening torque is also described in the following.
“Audio System Component Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
[A]: With cruise control system
[B]: Without cruise control system
1
2
34
5
6
“b” “a”
“b” “a” [A]
[B]
I6RW0D930004-01
Fastening partTightening torque
Note
N⋅mkgf-mlb-ft
Instrument panel mounting bolt 23 2.3 17.0)
Antenna base mounting bolt 5.0 0.5 4.0)

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-1
Body, Cab and Accessories
Wipers / Washers
Diagnostic Information and Procedures
Front Wiper and Washer Symptom DiagnosisS6RW0D9404001
Rear Wiper and Washer Symptom DiagnosisS6RW0D9404002
Condition Possible cause Correction / Reference Item
Wiper malfunctionsCircuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Windshield
Wiper Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Windshield
Wiper and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Wiper malfunctions
NOTE
• Use of SUZUKI scan
tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the
order from the top of
the following list.

Circuit fuse blownReplace fuse and check for short circuit.
Wiper motor faultyCheck wiper motor referring to “Rear Wiper
Motor Inspection”.
Combination switch (wiper switch) faultyCheck wiper switch referring to “Rear Wiper
and Washer Switch Inspection”.
Rear wiper relay faultyCheck rear wiper relay referring to “Rear Wiper
Relay Inspection”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Washer malfunctionsWasher hose or nozzle cloggedClean or repair clogged hose or nozzle.
Circuit fuse blownReplace fuse and check for short circuit.
Washer pump faultyCheck washer pump referring to “Washer
Pump Inspection”.
Combination switch (washer switch)
faultyCheck washer switch referring to “Rear Wiper
and Washer Switch Inspection”.
Wiring or grounding faultyRepair circuit.

Downloaded from www.Manualslib.com manuals search engine 9D-2 Wipers / Washers:
Repair Instructions
Wipers and Washers ComponentsS6RW0D9406001
115
6
(b)
(a) 1 1
(b)
2
1314
14[A]
14
1215
(c)
(b)
(a)
32
4
710
10
10 11118
16
9
16
I7RW01940001-03
1. Windshield wiper blade 8. Washer pump for rear washer 15. Windshield wiper bolt
:Tighten bolts in specified order.
2. Windshield wiper arm 9. Washer tank 16. Washer tank bolt
3. Windshield wiper motor 10. Washer hose[A]: Junction block viewed from relay
side
4. Windshield wiper link 11. Washer nozzle : 18 N⋅m (1.8 kgf-m, 13.0 lb-ft)