Page 442 of 3229
Publi s hed: 11-May-2011
Rear Disc Brake - Brake Disc
Removal and Inst all ati on
Removal
• NOTE: If the parki ng brake s hoes or t he brake di scs have been removed for access to ot her components t hen DO NOTcarry out t he bedding i n procedure.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3. CAUTION: Make s ure that no load i s placed ont he brake hos e.
Tie the brake cal iper and anchor asi de.
3.
Releas e t he park brake s hoe adjus t ment .4.
5.
Page 444 of 3229
Publi s hed: 11-May-2011
Rear Disc Brake - Brake Caliper
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3. CAUTION: Make s ure that new bolt s arei ns t alled.
• NOTE: Us e an addit ional wrench t o prevent thecomponent from rot at ing.
3.
4.
5. CAUTION: Make s ure that new bolt s arei ns t alled.
• NOTE: Us e an addit ional wrench t o prevent thecomponent from rot at ing.
5.
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6. CAUTION: Make s ure that all openi ngs are
s ealed. Use new blanking caps.
6.
Remove t he brake caliper housi ng.
7.
Installation
1. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled.
Clean t he brake cali per hous ing and anchor pl at e us ing brake
cleaning fluid.
1.
Inst all t he brake caliper.
2.
Connect t he brake t ube to the brake cal iper.
T orque: 30 Nm 3.
Inst all t he brake caliper upper bolt .
T orque: 30 Nm 4.
Inst all t he two cl ips . Inst all t he brake pads.5.
6. CAUTION: Make s ure that the brake hose is not t wis ted and
i s correctl y located.
Inst all t he brake caliper lower bolt .
T orque: 30 Nm 6.
Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
7.
Bleed t he brake s ys tem.
Refer t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - General
Informat ion, General Procedures).
8.
Page 446 of 3229
Publi s hed: 11-May-2011
Rear Disc Brake - Brake Caliper Anchor Plate
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3.
4.
5.
6. CAUTION: Do not all ow t he brake cali per t o hang on t he6.
Page 448 of 3229
Make s ure that new bolt s are ins t al led.
Make s ure that t he brake hos e is not t wis t ed and is correctl y
l ocated.
Ali gn t he brake caliper t o t he anchor plate.
T orque: 30 Nm Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
8.
Page 455 of 3229
Publi s hed: 11-May-2011
Parking Brake and Actuation - Parking Brake Cable Adjustment
General Procedures
Apply t he parking brake lever one cl ick at a t ime and count t henumber of cl icks required to appl y the brakes fi rml y. The brakess houl d be firmly appl ied between 3 and 9 cli cks .
1.
2.
3.
W it h the parking brake l ever fully lowered, rel eas e t heparking brake cabl e adjus tment .4.
5. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
5.
Remove t he rear wheels and t ires
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
6.
Page 456 of 3229
7. NOTE: Appl y t he parking brake control lever severalt imes t o centralize the brake shoes .
Rotat e t he parking brake adjust er unti l t he dis c cannotbe t urned, then back the adjust er off 8 cl icks .
7.
Repeat t he above procedure for t he other s ide.8.
Adjus t t he parking brake front cable t o gi ve a parkingbrake l ever t ravel of bet ween 3 and 9 cl icks , t o firmlyapply t he brakes .
9.
Inst all t he coi n t ray and s t owage compart ment.10.
Inst all t he rear wheels and t ires.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
11.
If neces sary, carry out t he parking brake s hoe bedding-i n procedure.
Refer t o: Parking Brake Shoes Bedding-In (206-05 Parking Brake andActuat ion, General Procedures ).
12.
Page 461 of 3229
Publi s hed: 11-May-2011
Parking Brake and Actuation - Parking Brake Rear Cables
Removal and Inst all ati on
Removal
Remove t he coi n t ray.1.
Remove t he s towage compart ment .2.
Remove t he adjus ti ng nut and di sconnect t he front parking brakecabl e.3.
Releas e t he rear parking brake cables and remove t hecompens at or.4.
5. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
5.
Remove both rear wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
6.