2006 LAND ROVER FRELANDER 2 engine

Publi shed: 12-Jul-2011
Electronic Engine Controls - TD4 2.2L Diesel - Electronic Engine Controls
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the el ect ronic engi ne cont rols , refer to the relevant Des cri pti on and Operati on s ect ion i n t heworks hop manual .REFER to: Elect ronic Engine Cont rols (303-14 El ect ronic Engine Cont rols - TD4 2.2L Di esel , Des cri pti on and Operati on).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t, and may als o caus e addit ional fault s i n t he vehi cl e being t est ed and/or t he donorvehi cl e.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage and sys tem integrit y.2.
Visual InspectionMechanicalElectrical
Fuel l evel (mini mum of four lit ers for run out of fuel s t rategy)Contami nat ed fuelEngine oil l evelCooli ng sys t em cool ant levelFuel s ys temAir i ntake s yst emVacuum s ys t em
W i ri ng harnessElectrical connect or(s)Fus es (s )Relay(s )
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart, al ternat ively, check forDi agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.4.
Symptom Chart
SymptomPossible CauseAction
Engine Non-StartEngine does not crankSecurit y s yst em/Immobi li zerengagedBatt eryPowert rai n cont rol module relayPark/Neut ral s wit chBrake/cl ut ch s wit chesThrot tl e valve s tuckSt arti ng s yst emEngine s eized
Check t hat securi ty s ys tem is di sarmed. Ens urebat t ery i s in full y charged and s erviceabl e condi ti on.Check for DTCs and refer t o rel evant DTC Index.Check Park/neut ral and Brake/cl ut ch s wit ches .Ens ure correct s tart procedure is bei ng adhered to.Check engine i s not sei zed
Engine cranks but does nots tartContami nat ed fuelEngine breat her s ys temdis connected/res trictedThrot tl e valve s tuckAir i ntake s yst emFuel s ys temElectronic engine controls
Check for fuel cont aminati on. Check engi ne breat herand air int ake sys t em i nt egri ty. Ensure correct s tartprocedure is bei ng adhered to. Check for DTCs andrefer t o t he rel evant DTC Index
Difficult T o Start
Di fficul t t o s tart col dCheck engi ne coolant l evel/anti -freeze cont entBatt eryElectronic engine controlsExhaus t gas recircul ati on (EGR)valve s t uck openFuel pump
Check engine coolant level/condit ion. Ensurebat t ery i s in full y charged and s erviceabl e condi ti on.Check for DTCs and refer t o rel evant DTC Index
Di fficul t t o s tart hotElectronic engine controlsInjector leakFuel s ys temIntake air s ys temExhaus t gas recircul ati on val ves tuck openBlocked exhaus t/cat alyt icconverterEngine compres s ions low
Check for DTCs and refer t o t he rel evant DTC Index.Check engine, fuel, i ntake air, exhaus t, s ys tems forint egrit y

SymptomPossible CauseAction
Di fficul t t o s tart aft er hots oak (vehicle st andi ng,engine off, aft er engi ne hasreached operati ngt emperature)
Injector leakElectronic engine controlsFuel pumpExhaus t gas recircul ati on val ves tuck open
Check fuel and engine control sys tems for DTCs andrefer t o t he rel evant DTC Index
Engine cranks t oo fas t/s lowBatt eryCompres s ions high/lowSt arti ng s yst em
Check batt ery is fully charged and in s ervi ceablecondit ion. Check engine compres s ions . Checkint egrit y of s tart ing sys tem
Driveability
Rough idl eLow/contami nat ed fuelFuel s ys temAir i ntake s yst emElectronic engine controls
Check fuel l evel /condi ti on. Check for DTCs and referto relevant DTC Index. Check i ntegri ty of fuel, airint ake, and engi ne s yst ems
Engine i dl e s peed high, low,errati cAir i ntake s yst emExces s ive blow-byExhaus t gas recircul ati on val veTurbo charger bearing/sealElectronic engine controls
Check for DTCs and refer t o t he rel evant DTC Index.Check i nt egri ty of ai r intake, Turbo charger, andengi ne s ys t ems
Lack of power underaccel erati onContami nat ed fuelAir i ntake s yst emBlocked exhaus t/cat alyt icconverterTurbo changer faul tFuel s ys temElectronic engine controlsLow engine compres s ions
Check for fuel cont aminati on. Check for DTCs andrefer t o relevant DTC Index. Check int egrit y of airint ake, exhaus t, Turbo charger, and engi ne s ys t ems
Engine s t ops /st all sContami nat ed fuelFuel s ys temAir i ntake s yst emElectronic engine controls
Check for fuel cont aminati on. Check for DTCs andrefer t o t he rel evant DTC Index. Check int egrit y offuel, ai r intake, and engi ne s ys t ems
Diesel Particulate Filter (DPF) Warning Messages
'DPF Ful l Vi s it Dealer'mes s age dis played. Torquederat e, regenerati on lockedout (DTC P200200 als ol ogged)
Part iculat e fi lt er soot mas squant it y above maximumt hres hol dCAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for and recti fy any related DTCs . Check forcorrect ins tal lati on and int egrit y of i nt ake airsys t em, recti fy as requi red. Carry out dynami cregenerati on usi ng t he manufacturer approveddiagnos t ic s yst em
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y. Regenerat ionreduced t o lower level (2)(DTC P054516 al so logged)
Pre-cat alyt ic convertert emperature s ens or circui tvolt age bel ow t hres hol d
Refer to elect rical circui t diagrams and checkpre-cat al yti c convert er temperat ure s ens or ci rcuitfor s hort t o ground or open ci rcuit
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y (DTC P222700als o l ogged)
At mospheri c pres s ure s ens ordefecti veClear DTC, run engine for 2 mi nut es, s et igni ti onst atus to O FF (power down), run engine for further2 mi nut es , set i gni ti on s tat us to OFF (power down),set i gni ti on s tat us to ON and read DTCs. If DTC s t illpres ent refer t o new module/component ins tal lati onnot e at t he t op of the DTC Index
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244A16 al so logged)
Part iculat e fi lt er different ialpres s ure bel ow li mitClear DTC, cycle i gni ti on s tat us from ON t o OFF(power down) a mi ni mum of s i x ti mes , set i gni ti onst atus to O N, if DTC remains i ns t all a newdifferent ial pres sure s ens or
'DPF Ful l Vi s it Dealer'mes s age dis played. Torquederat e, regenerati on lockedout (DTC P244B68 als ol ogged)
Part iculat e fi lt er different ialpres s ure hi gh - engi ne prot ect ionacti veCAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired. Check for correct i ns t allat ion and i ntegri tyof intake ai r sys tem, rect ify as requi red. Carry outdynami c regenerati on us ing t he manufacturerapproved di agnos ti c s ys t em'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244C00 al so logged)
Downs tream catalyt ic convertert emperature s ens or volt agebelow lower li mitSensor failure
Refer to the el ect ri cal circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for open ci rcuit . Ins tal l new temperat uresens or as required

SymptomPossible CauseAction
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244D00 al so logged)
Downs tream catalyt ic convertert emperature s ens or volt ageabove upper li mi tSensor failure
Refer to the el ect ri cal circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for short to power. Ins tal l new temperat uresens or as required
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P245300als o l ogged)
Part iculat e fi lt er st ati onarycorrect ed different ial pres s urebelow mini mum
Different ial pres s ure s ensor hos es cross ed over
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245500 al so logged)
Part iculat e fi lt er different ialpres s ure s ens or volt age aboveupper l imitSensor failure
Refer to the el ect ri cal circui t diagrams and checkdifferent ial pres sure s ens or s uppl y circuit for s hortto power. Ins tal l a new s ensor as requi red
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245600 al so logged)
Leaki ng or blocked di fferenti alpres s ure s ens or hos esDi fferenti al pres s ure sens orcircui t short, open circui tSensor failure
Check for spl it /degraded, bl ocked different ialpres sure s ens or hoses , refer to el ect ri cal circui tdiagrams and check different ial pres sure s ens orci rcuit s for s hort , open ci rcuit . Ins t al l a new s ensoras required
'O il Service requi red'mes s age dis played (DTCP250F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'O il Service requi red'mes s age dis played (DTCP252F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'O il Service requi red'mes s age dis played (DTCP253F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y, regenerati onreduced t o lower level (2)(DTC P208000 al so logged)
Exhaus t gas t emperature s ens or1 pl aus i bi li ty faultRefer to elect rical circui t diagrams and checkups t ream cat alyti c convert er temperat ure sens orci rcuit for short ci rcuit , open ci rcuit
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P244A00als o l ogged)
Signal not pl aus i bl e. Different ialpres s ure s ens or hos e l inedefecti ve
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244B22 al so logged)
Signal ampli tude > maximum.Part iculat e fi lt er uncorrect eddifferent ial pres s ure value abovel imi t in after run
CAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired. Check for correct i ns t allat ion and i ntegri tyof intake ai r sys tem, rect ify as requi red. Carry outdynami c regenerati on us ing t he manufacturerapproved di agnos ti c s ys t em'DPF Ful l' mes sagedis played, wit h s ee handbook icon (DTC P245200 al sol ogged)
Poor drivi ng st yle, unabl e t ofaci lit ate regenerati onRefer dri ver t o hand book
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245400 al so logged)
Part iculat e fi lt er different ialpres s ure s ens or volt age belowl ower l imi tSensor failure
Refer to the el ect ri cal circui t diagrams and checkdifferent ial pres sure s ens or s uppl y circuit for s hort,open ci rcuit . Ins tal l a new s ensor as requi red
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P208400 al so logged)
Exhaus t gas t emperature s ens or2 pl aus i bi li ty faultRefer to elect rical circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for short ci rcuit , open ci rcuit
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y, regenerati onreduced t o lower level (2)(DTC P054617 al so logged)
Pre-cat alyt ic convertert emperature s ens or circui tvolt age above t hres hol d
Refer to elect rical circui t diagrams and checkpre-cat al yti c convert er temperat ure s ens or ci rcuitfor s hort t o power
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P244A00
Signal not pl aus i bl e. Different ialpres s ure s ens or hos e l inedefecti ve
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired

Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Camshaft Position (CMP)
Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
3.
4.

Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Crankshaft Position (CKP)
Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2. 3.
4. CAUTION: Make s ure that the wiring harnes s es
are correctl y located.
T orque: 8 Nm 4.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Engine Coolant Temperature
(ECT) Sensor
Removal and Inst all ati on
Removal
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
4. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
4.
5. CAUTIONS:
Be prepared t o collect es caping coolant.
A new O-ri ng s eal i s to be ins tal led.
5.
6. NOTE: Remove and dis card t he O-ring seal.6.

7.
Installation
Connect t he engi ne cool ant t emperat ure (ECT) sens or el ect ri calconnector.1.
2. CAUTION: A new O-ring seal is to be ins tall ed.
Inst all t he engi ne cool ant t emperat ure (ECT) sens or.
2.
Connect t he heat er out let pi pe.3.
Inst all t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
4.
Inst all t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
5.
Refi ll and bleed t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
6.

Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Manifold Absolute Pressure
(MAP) Sensor
Removal and Inst all ati on
Removal 1.
T orque:
10 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.