Page 1234 of 3229
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Fuel Rail Pressure (FRP) Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04A Fuel Chargi ng and Cont rol s - I6 3.2L
Petrol, Removal and Ins tall ati on).
2. T orque:
6 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1235 of 3229
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Front Knock Sensor (KS)
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he oil cool er as s embly.
Refer t o: Oil Cooler (303-01A Engi ne - I6 3.2L Petrol, Removal and
Inst all at ion).
2. 3.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of corros i on and forei gn mat erial . Mark t he components to ai d ins t al lat ion.
Remove t he knock s ensor (KS).
T orque: 20 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1236 of 3229
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Rear Knock Sensor (KS)
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removal
and Inst all at ion).
2. 3.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of corros i on and forei gn mat erial . Mark t he components to ai d ins t al lat ion.
Remove t he knock s ensor (KS).
T orque: 20 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Page 1237 of 3229
Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel -
General SpecificationItemSpecification
Engine management system:
MakeBOSCHTypeEDC 15 C2
Camshaft position sensor:
MakeElect rifilTypeHall effect
Crankshaft position sensor:
MakeElect rifilTypeHall effect
Torque SpecificationsDescriptionNmlb-ft
Cams haft pos it ion (CMP) sens or ret ai ning bolt65
Cranks haft posi ti on (CKP) s ensor retaini ng bolt107Engine oil press ure (EOP) s ensor3526
Intake air t emperat ure s ensor (IAT)107
Intake Manifold Runner Cont rol (IMRC) Actuat or107Manifold abs olute pres sure (MAP) sens or107
Mas s air flow (MAF) s ens or ret aining screws21
Oi l temperat ure/level s ensor2720Turbocharger Boos t Pres s ure Sensor87
Page 1238 of 3229
Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Electronic Engine Controls
Des cript ion and Operat ion
COMPONENT LOCATION SHEET 1 OF 2
ItemPart NumberDescription1-mani fold abs olut e pres s ure (MAP) s ens or
2-Fuel temperat ure sens or
3-Fuel rail pres s ure sens or4-Injector (4 off)
Page 1239 of 3229
5-Pres s ure cont rol val ve
6-Fuel pump (i ncorporati ng vol ume control valve)
7-engine coolant temperature (ECT) s ens or8-heated oxygen s ens or (HO 2S)
9-Variable nozzle t urbocharger (VNT) cont roll er
10-cranks haft posi ti on (CKP) s ensor11-Gl ow plugs (4 off)
12-exhaus t gas reci rculati on (EGR) valve
13-mas s ai r fl ow (MAF)/i ntake air t emperat ure (IAT) s ens or14-Oi l level and t emperat ure s ens or (Dies el Parti cul ate Fi lt er (DPF) vehi cl es onl y)
15-engine oi l press ure (EOP) s ensor
16-IAT s ensor17-El ect ri c throt t le
COMPONENT LOCATION SHEET 2 OF 2
• NOTE: left-hand (LH) drive vehi cle s hown, ri ght -hand (RH) dri ve si mil ar
Page 1240 of 3229
ItemPart NumberDescription
1-Di fferenti al press ure sens or (DPF vehicles only)2-engine control modul e (ECM)
3-St opl amp s wit ch
4-accel erator pedal pos it ion (APP) sens or5-Speed cont rol inhi bi t s wit ch
6-St art inhi bi t s wit ch
7-Cl ut ch s wit ch8-Downs tream exhaus t t emperature s ens or (DPF vehi cl es onl y)
9-batt ery junct ion box (BJB)
10-t rans mis s ion control modul e (TCM) (automat ic vehicles onl y)11-air condit ioning (A/C) compres s or
Page 1241 of 3229

12-Cooli ng fan control modul e
13-Ups tream t emperat ure s ensor (DPF vehi cl es only)
14-Heated oxygen s ens or
OVERVIEW
The TD4 dies el engi ne has an Electroni c Dies el Cont rol (EDC) engine management s yst em. The s ys t em i s cont rol led by anECM whi ch is able to monit or, adapt and preci sel y cont rol t he fuel inject ion. The ECM us es mult iple s ens or inputs andprecis ion control of act uat ors t o achieve opti mum performance during all driving condit ions.
The ECM controls fuel deli very t o all 4 cyli nders via a common rai l inject ion s yst em. The common rail s ys t em us es a fuelrai l to accumulate highly press uri zed fuel and feed t he 4, electroni cal ly controlled injectors . The fuel rail i s located i n clos eproximit y to the i njectors, whi ch ass is t s in maint aining full s yst em press ure at each i njector at all t imes .
The ECM us es t he drive by wire pri nci pl e for accelerat ion control. Accelerator pedal demand i s communicat ed t o t he ECM by2 pot ent iomet ers l ocat ed in a thrott le pos it ion sens or. The ECM us es t he 2 s ignals to det ermi ne the pos it ion, rat e ofmovement and di recti on of movement of t he pedal . The ECM t hen uses t his dat a, al ong wit h ot her engine i nformati on fromother s ens ors, t o achieve the opt imum engine respons e.
The ECM proces ses informati on from t he followi ng input s ources :
camshaft pos i ti on (CMP)CKPManifol d air t emperat ure and press ureEngi ne cool ant temperat ureOil t emperat ureInt ake air flow and t emperat ureFuel t emperat ure
The ECM out put s cont rol li ng si gnal s t o t he foll owing s ens ors and actuators :
Fuel i njectors (4 off)Cooling fan control modul eElectric t hrot tl e valveElectroni c vane cont roll ed t urbochargerPort deact ivat ionFuel pres s ure cont rol val veFuel volume cont rol val veEGRGlow plugs (4 off).
CONTROL DIAGRAM SHEET 1 OF 2
• NOTE: A = Hardwi red