Page 369 of 3229
ItemPart NumberDescription
A-Inner cons tant velocit y joi ntB-Out er cons t ant velocit y joi nt
Each hal fs haft compri ses a s ol id st eel shaft wit h inner and outer cons t ant velocit y joi nts . The inner joi nt is t he 't ri pode't ype wit h s pherical bus hing t o reduce s li ding resi st ance; t he s haft and inner joi nt are one as s embly.
The outer joi nt is t he 'bal l and s ocket ' type, wit h a s pli ned connecti on bet ween t he joi nt and t he s haft . The joint s arepacked wi th grease and protect ed by gai ters .
The halfshaft s are of equal lengt h to eliminate st iffnes s -related torque-st eer.
Bearing Anchorage - Di esel Deri vat ive
Page 386 of 3229
Publi s hed: 11-May-2011
Rear Drive Halfshafts -
General SpecificationItemSpecification
TypeFully fl oat ing, s ol id shafts wi th inner and out er cons tant velocit y joi nts
Recommended Lubricant
ItemSpecification
Inboard joi ntUse greas e s uppl ied wi th replacement boot kitOut board joi ntUse greas e s uppl ied wi th replacement boot kit
Torque Specifications
DescriptionNmlb-ft
Halfs haft nut*+395291* New nuts/bolts must be fitted
+ Stake nut on completion
Page 388 of 3229
ItemPart NumberDescription
A-Inner cons tant velocit y joi ntB-Out er cons t ant velocit y joi nt
Each hal fs haft compri ses a s ol id st eel shaft wit h inner and outer cons t ant velocit y joi nts .
The inner joi nt is t he 't ri pode' t ype wit h s pherical bus hing t o reduce s li ding resi st ance; t he s haft and inner joi nt are oneas sembl y.
The outer joi nt is t he 'bal l and s ocket ' type, wit h a s pli ned connecti on bet ween t he joi nt and t he s haft . The joint s arepacked wi th grease and protect ed by gai ters .
The halfshaft s are of equal lengt h to eliminate st iffnes s -related torque-st eer.
Page 408 of 3229

The parking brake is a manual ly appli ed cabl e s ys t em t hat operates brake s hoes, housed wit hin the i nner diamet er of eachrear brake di sc.
FRONT AND REAR DISC BRAKES
The 3.2L i 6 vehicle i s ins t al led wit h vent il ated front and rear brake di scs . The 2.2L TD4 vehicle is i nst all ed wit h venti latedfront and sol id rear brake dis cs. Bot h t he i6 and TD4 vehicl es feature s ingle pi s ton, s lidi ng cal ipers on all brake dis cs . Foraddi ti onal i nformat ion, refer to:
Front Dis c Brake (206-03 Front Di sc Brake, Des cri pt ion and Operati on),Rear Di sc Brake (206-04 Rear Di s c Brake, Des cri pti on and Operati on).
PARKING BRAKE
The parking brake is a manual ly appli ed, cable operat ed s yst em. The RH and LH rear brake dis cs form the parki ng brakedrums , and provide the l ocat ion for the parki ng brake s hoes and components .For addit ional informat ion, refer t o: Parking Brake (206-05 Parki ng Brake and Act uat ion, Descripti on and Operat ion).
HYDRAULIC BRAKE ACTUATION
Hydrauli c brake act uati on cons is t s of the brake pedal , mast er cyl inder, HCU, and t he connect ing hydraul ic pipes and hos es.
The t andem brake mas ter cylinder wit h reservoi r is at tached to, and operat ed by t he brake boos t er. The brake mas t ercyl inder is a tandem des ign t hat suppli es pres s ure t o 2 i ndependent (pri mary and secondary) hydraul ic circui ts .For addit ional informat ion, refer t o: Hydraulic Brake Actuati on (206-06 Hydraulic Brake Act uati on, Des cri pt ion andOperat ion).
BRAKE BOOSTER
The brake boost er is vacuum operat ed and provides power as s is t ance t o t he brake hydrauli c s ys t em. The boos t er i s oft andem des ign that incorporat es 2 s eparate diaphragms . On both the gas oline and di esel models , t he vacuum required forboos t er operat ion is produced by an engine driven, vacuum pump.For addit ional informat ion, refer t o: Brake Boos ter (206-07 Power Brake Act uati on, Des cript ion and Operat ion).
ANTI-LOCK CONTROL
The anti -l ock control sys tem feat ures a Cont inental Teves Mk25E1 ABS module wit h i ntegral 4 channel HCU. The ABSmodule and HCU provide brake sys tem monit ori ng, and acti ve brake funct ions t o cont rol t he vehi cl e s tabil it y and t racti on.The ABS module al s o provides s peci fi c functi ons to as s is t t he vehi cl e duri ng off-road drivi ng.
The anti -l ock control sys tem provides t he fol lowing funct ions :
Anti -l ock Brake Sys t em (ABS)Corner Brake Control (CBC)Dynamic St abi li ty Cont rol (DSC)Electroni c Brake Force Di s tributi on (EBD)Electroni c Tracti on Control (ETC)Emergency Brake As s is t (EBA)Engi ne Drag-Torque Control (EDC)Hil l Descent Cont rol (HDC) wit h gradi ent release cont rolRoll Stabi lit y Control (RSC)Terrai n Res pons e™ sys tem int egrati on.
For addit ional informat ion, refer t o: Anti -Lock Cont rol - St abi li ty As s is t (206-09C Anti -Lock Cont rol - St abi lit y As s is t,Des cript ion and Operat ion).
Page 420 of 3229
Publi s hed: 11-May-2011
Front Disc Brake -
General SpecificationItemSpecification
Front dis cVenti lated
Front disc diameter:3.2 Pet rol316 mm (12.4 i n)
2.2 Dies el300 mm (11.8 i n)
Front dis c t hicknes s new (All engines )28 mm (1.10 i n)Service l imit (All engi nes )26 mm (1.024 i n)
Maximum dis c run-out - dis c ins t al led0.080 mm (0.003 i n)
Pad mi nimum thi cknes s2 mm (0.078 i n)Pis t on diamet er60 mm (2.362 i n)
Torque SpecificationsDescriptionNmlb-ft
Brake cali per bl eed screw86
Brake cali per mount ing pl at e t o wheel knuckle bolt s *200148Brake cali per gui de pin bolt s2821
Brake di sc dus t s hield bol ts107
Brake di sc Torx s crew3526Brake flexi hose uni on to cal iper3224
Brake hos e retaini ng bracket t o damper bol t2216
* New nuts/bolts must be fitted
Page 433 of 3229
Publi s hed: 11-May-2011
Rear Disc Brake -
General SpecificationItemSpecification
Rear disc:
3.2 Pet rol engineVent il at ed2.2 Dies el engineSol id
Rear disc diameter:
Venti lat ed302 mm (11.9 in)Soli d302 mm (11.9 in)
Rear disc thickness new :
Venti lat ed20 mm (0.79 in)Soli d12 mm (0.47 in)
Service limit:
Venti lat ed18 mmSoli d10 mm
Pad mi nimum thi cknes s2 mm
Maximum dis c run out - Dis c ins t al led0.080 mm
Torque Specifications
DescriptionNmlb-ftBrake cali per bl eed screw107
Brake cali per fixed carrier t o wheel knuckl e bolt s*11081
Brake cali per gui de pin bolt s3022Brake di sc dus t s hield bol ts1310
Brake di sc Torx s crew3526
Brake flexi hose uni ons to cali per1511Brake hos e retaini ng bracket t o wheel knuckle bolt2216
* New nuts/bolts must be installed
Page 449 of 3229
Publi s hed: 11-May-2011
Parking Brake and Actuation -
General SpecificationItemSpecification
MakeTRW
TypeDrum machi ned in centre of t he brake dis cOperat ionManual ly appli ed cable operated s ys tem.
Parking brake drum int ernal di ameter185 mm (7.28 in)
Mi ni mum brake li ning mat eri al t hicknes s1 mm (0.039 in)
Torque Specifications
DescriptionNmlb-ftLH/RH parking brake cable bol ts107
Parking brake act uator mounti ng bracket bol ts2518
Parking brake warni ng indicator s wit ch Torx s crew21
Page 468 of 3229
Publi s hed: 11-May-2011
Hydraulic Brake Actuation -
General SpecificationItemSpecification
Master cylinder bore diameter:
Pri mary27 mmSecondary27 mm
St roke36 mm
Torque Specifications
DescriptionNmlb-ft
Brake boos ter t o brake pedal bracket nuts2216Brake mast er cyl inder nut s2619
Brake pedal bracket nuts2518
Brake pi pe unions1511Flui d res ervoir t o mas t er cyli nder64