2006 LAND ROVER FRELANDER 2 engine

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Mount LH
Removal and Inst all ati on
General Equipment Trans mi ss i on jack
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Support the trans mi s si on.
General Equi pment: Trans mi ss i on jack 3.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
4.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
5. 6. W ARNING: Make sure t hat new nut s are
i ns t alled.
• NOTE: Vehicles wi th aut omat ic t rans mis s ion have a
breat her pi pe att ached t o t he mounti ng.
Remove t he bracket .
T orque: M12 80 Nm M8
25 Nm 6.
Remove t he engi ne mount LH.
T orque: 175 Nm 7.
Installation
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Mount RH
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2.
Support the engi ne.
3.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m and
Ornament ati on, Removal and Ins tal lat ion).
4.
Remove t he engi ne upper s upport ins ulat or.
Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
5. T orque:
M14 175 Nm M12
80 Nm 6.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Upper Support Insulator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. T orque:
10 Nm 1.
T orque:
110 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Engine Lower Support Insulator
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s. All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2. 3. CAUTION: Make s ure that thes e component s
are ins tal led t o t he noted removal pos it ion.
Remove t he lower s upport ins ul ator.
T orque: 110 Nm 3.
Vehicles with petrol engine 4.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
Remove t he heat s hiel d.
T orque: 10 Nm 4.
All vehicles

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Oil Pan Extension
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
Remove t he oil pan.
Refer t o: Oil Pan (303-01B Engi ne - TD4 2.2L Dies el , Removal andInst all at ion).
3.
4. NOTE: Remove and dis card t he O-ring seal.
Remove t he dips ti ck tube.
4.

Remove t he oil pan extens ion panel .
8. Remove t he oil level sens or.
9.
Remove t he gas ket.
10.
Installation
Inst all t he oil level sens or.
T orque: 8 Nm 1.
For seal ant s peci fi cat ion, refer to t he s peci fi cat ions s ect ion.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L Di es el,
Speci fi cat ions ).
2.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Flywheel
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he pres sure plat e and clut ch di s c.
Refer t o: Clutch Di s c and Pres sure Plat e (308-01 Clut ch, Removaland Inst all at ion).
3.
4. NOTE: Rest rai n t he fl ywheel.4.
Installation

Stage 1:
Stage 2: Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Flexplate
Removal and Inst all ati on
Special T ool(s) 303-1272
Locki ng Tool , Flywheel
Removal
• NOTE: The flywheel i llus t rat ion i s used, t he fl expl at e t igt eni ng s equence and bolt posi ti ons are t he s ame.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he transmis si on and convert er.
Refer t o: Transmis s ion - TD4 2.2L Dies el (307-01 Aut omati c
Trans mi ss ion/Transaxle, Inst all ati on).
3. 4.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of foreign mat eri al. Make s ure that new bolt s are ins t al led.
Ti ght en t he bol ts in t he s equence s hown.
Speci al Tool (s ): 303-1272 T orque:
33 Nm 34°4.
Installation To i nst all , revers e t he removal procedure.
1.