2006 LAND ROVER FRELANDER 2 engine

2. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: The s houl dered bolt i n pos it ion 1 l ocat es the
oil pump.
2. Rotat e t he cranks haft and i nst all t he cranks haft t iming
tool .
Spec i al T ool(s ): 303-1270 3.
Lock the balance s haft s.
Speci al Tool (s ): 303-1329 4.
For bal ance s haft dat a, refer t o engine s peci fi cat ion s ecti on.
Refer t o: Specificati ons (303-01B Engine - TD4 2.2L Di es el,
Speci fi cat ions ).
5.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Intake Manifold
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fuel fi lt er.
Refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el ,Removal and Ins tall ati on).
3.
4.
5.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Pulley
Removal and Inst all ati on
Special T ool(s)
303-1270Ti ming Pi n, Cranks haft
303-1272Locki ng Tool , Flywheel
303-1277Ti ming Pi n, Cams haft
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s tart er mot or.
Refer t o: Start er Motor (303-06B Starti ng Sys t em - TD4 2.2L Dies el,Removal and Ins tall ati on).
3.
Remove t he acces sory dri ve bel t.
Refer t o: Acces sory Dri ve Belt (303-05B Acces sory Drive - TD4 2.2LDi es el, Removal and Ins tal lat ion).
4.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
5.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Front Seal
Removal and Inst all ati on
Special T ool(s)
303-1274Inst all er, Cranks haft Front Seal
303-1300Remover, Cranks haft Seal
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming bel t.
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removaland Inst all at ion).
3.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
303-1271Inst all er, Seal
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
308-615Remover, Seals
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Manual model s: Remove t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal andInst all at ion).
3.
Automat ic model s: Remove t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal andInst all at ion).
4.

5.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 303-538 ,
308-615 ,
100-012 5.
Installation 1. CAUTION: Take ext ra care not t o damage the
s eal.
Speci al Tool (s ): 303-1271 1.
Manual model s: Ins tall t he flywheel .
Refer t o: Fl ywheel (303-01B Engi ne - TD4 2.2L Dies el , Removal and
Inst all at ion).
2.
Automat ic model s: Ins tal l t he flexplate.
Refer t o: Fl expl ate (303-01B Engine - TD4 2.2L Dies el, Removal and
Inst all at ion).
3.
Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
4.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Timing Cover
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he rel uct or ring.
Refer t o: Crankshaft Pos it ion (CKP) Sens or Ring (303-14B Elect ronicEngine Controls - TD4 2.2L Dies el, Removal and Ins tal lati on).
3.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
4.
5.

Publi s hed: 11-May-2011
Engine - TD4 2.2L Diesel - Valve Cover
Removal and Inst all ati on
Special T ool(s) 303-1270
Ti ming Pi n, Cranks haft 303-1277
Ti ming Pi n, Cams haft
Removal
• NOTE: The valve cover and cylinder head is machined as an ass embly and cannot be s erviced s eparately.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -
I6 3.2L Pet rol, Removal and Ins t al lat ion).
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he camshaft seal.
Refer t o: Camshaft Seal (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
4.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04B Fuel Chargi ng and Cont rol s - TD4 2.2L
Di es el, Removal and Ins tal lat ion).
5.
Remove t he fuel inject ors .
Refer t o: Fuel Inject or (303-04B Fuel Charging and Cont rols - TD4
2.2L Dies el , Removal and Inst all at ion).
6.
Remove t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01B Engi ne - TD4 2.2L Di esel ,
Removal and Ins tall ati on).
7.