DT C
Description Possible Cause Action
B0052-95 Pass enger Seat bel t Sens or -
Incorrect as s embly Pas s enger's s eatbelt
sens or incorrect ass embl y Check front pass enger’s s eatbel t sens or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0070-11
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
s hort t o ground Driver's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit t o ground B0070-12
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
s hort t o batt ery Driver's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
power Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit t o power B0070-13
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
open Driver's s eatbelt
pretens ioner ignit or
ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for open circui t B0070-19
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
current above threshold Driver's s eatbelt
pretens ioner ignit or
ci rcuit current above
thres hold Refer to el ect ri cal circui t diagrams and
check dri ver’s s eatbelt pretens ioner
ignit or ci rcuit for s wapped pins or cros s
coupli ng bet ween t wo firing l ines B0070-1A
Dri ver Seat bel t Pretens ioner
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's s eatbelt
pretens ioner ignit or
ci rcuit res i st ance bel ow
thres hold Refer to el ect ri cal circui t diagrams and
check dri ver's s eatbelt pretens ioner
ignit or ci rcuit for s hort ci rcuit between
bot h l ines t o ignit or B0070-95
Dri ver Seat bel t Pretens ioner
Deployment Cont rol -
Incorrect as s embly Driver’s s eatbelt
pretens ioner ignit or
incorrect ass embl y Check front dri ver’s s eatbelt pretens ioner
ignit or ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0072-11
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit s hort t o
ground Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
ground Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for short ci rcuit
to ground B0072-12
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit s hort t o
batt ery Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit s hort circui t to
power Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for short ci rcuit
to power B0072-13
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit open Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check pass enger's s eatbel t
pretens ioner ignit or ci rcuit for open circui t B0072-19
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit current
above thres hold Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit current above
thres hold Refer to el ect ri cal circui t diagrams and
check pass enger’s s eatbel t pretens ioner
ignit or ci rcuit for s wapped pins or cros s
coupli ng bet ween t wo firing l ines B0072-1A
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Ci rcuit resi s tance
below t hres hold Pas s enger's s eatbelt
pretens ioner ignit or
ci rcuit res i st ance bel ow
thres hold Refer to el ect ri cal circui t diagrams and
check pass enger's s eatbel t pretens ioner
ignit or ci rcuit for s hort ci rcuit between
bot h l ines t o ignit or B0072-95
Pass enger Seat bel t
Pret ens i oner Deployment
Control - Incorrect as sembl y Pas s enger’s s eatbelt
pretens ioner ignit or
incorrect ass embl y Check front pass enger’s s eatbel t
pretens ioner ignit or ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0080-11
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
s hort t o ground Driver's s afet y belt
retract or circuit s hort
ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for short ci rcuit t o ground B0080-12
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
s hort t o batt ery Driver's s afet y belt
retract or circuit s hort
ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for short ci rcuit t o power B0080-13
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
open Driver's s afet y belt
retract or circuit open
ci rcuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s afet y belt retract or
ci rcuit for open circui t B0080-19
Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
current above threshold Driver's s afet y belt
retract or circuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s s afet y belt retract or ci rcuit
for s wapped pi ns or cross coupli ng
bet ween t wo fi ri ng li nes
DT C
Description Possible Cause Action
B0080-1A Dri ver Seat bel t Load Li mit er
Deployment Cont rol - Circui t
res is t ance bel ow t hreshol d Driver's s afet y belt
retract or circuit res is tance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver's s afet y belt retract or ci rcuit
for s hort circuit bet ween both l ines t o
ignit or B0080-95
Dri ver Seat bel t Load Li mit er
Deployment Cont rol -
Incorrect as s embly Driver’s s afet y belt
retract or incorrect
as s embly Check dri ver’s safet y belt retract or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B0082-11
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t s hort to ground Pas s enger's s afet y belt
retract or circuit s hort
ci rcuit t o ground Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for s hort circuit t o ground B0082-12
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t s hort to bat t ery Pas s enger's s afet y belt
retract or circuit s hort
ci rcuit t o power Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for s hort circuit t o power B0082-13
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t open Pas s enger's s afet y belt
retract or circuit open
ci rcuit Refer to the el ect ri cal circui t di agrams
and check pass enger's s afet y belt
ret ractor circuit for open ci rcuit B0082-19
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t current above
t hreshol d Pas s enger's s afet y belt
retract or circuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check pass enger’s s afet y belt retract or
ci rcuit for swapped pins or cros s coupl ing
bet ween t wo fi ri ng li nes B0082-1A
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Circui t res is t ance below
t hreshol d Pas s enger's s afet y belt
retract or circuit res is tance
bel ow t hres hol d Refer to el ect ri cal circui t diagrams and
check pass enger's s afet y belt retract or
ci rcuit for short ci rcuit between bot h li nes
to ignit or B0082-95
Pass enger Seat bel t Load
Limi ter Deployment Cont rol -
Incorrect as s embly Pas s enger’s s afet y belt
retract or incorrect
as s embly Check pas senger’s safety bel t ret ractor
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B00B5-11
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
s hort t o ground Driver's s eat pos it ion
sens or ci rcuit s hort circui t
to ground Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for short ci rcuit t o ground B00B5-12
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
s hort t o batt ery Driver's s eat pos it ion
sens or ci rcuit s hort circui t
to power Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for short ci rcuit t o power B00B5-13
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
open Driver's s eat pos it ion
sens or ci rcuit open circuit Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or
ci rcuit for open circui t B00B5-19
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
current above threshold Driver's s eat pos it ion
sens or ci rcuit current
above t hres hol d Refer to el ect ri cal circui t diagrams and
check dri ver’s s eat pos i ti on s ens or ci rcuit
for s wapped pi ns or cross coupli ng
bet ween t wo fi ri ng li nes B00B5-1E
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Circuit
res is t ance out of range Driver's s eat pos it ion
sens or ci rcuit res i st ance
out of range Refer to the el ect ri cal circui t di agrams
and check dri ver's s eat pos i ti on s ens or for
res is tance out of range B00B5-95
Dri ver Seat Track Pos it ion
Rest rai nts Sens or - Incorrect
as sembl y Driver’s s eat pos it ion
sens or incorrect ass embl y Check dri ver’s seat posi ti on s ens or
ins tall ed correct ly Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red B00D2-68
Rest rai nt Sys t em Mal funct ion
Indi cat or 1 - Event
informat ion Res t raint s ys tem event s
informati on Refer to el ect ri cal circui t diagrams and
check for i ns t rument clus ter i nt ernal faul t Refer to the warrant y pol icy and
procedures manual , or det ermi ne if any
prior approval programme is i n operat ion,
prior t o t he ins tal lat ion of a new modul e/
component B00D2-95
Rest rai nt Sys t em Mal funct ion
Indi cat or 1 - Incorrect
as sembl y Res t raint s ys tem incorrect
as s embly Usi ng t he manufact urer approved
di agnos t ic s yst em check and ins tal l lates t
relevant level of s oft ware to the
res traints cont rol module Usi ng t he manufact urer approved
di agnos t ic s yst em check and up-date the
car configurat ion fil e as requi red
Check t hat the seat frame fixi ngs are s ecure and t hat t he s eat frames s how no s igns of movement .
Safety Belts
Safety belts - Every 2 years or 30,000 miles (48,000 km)
Front Seat Bel t Mount ings
Rear Seat Belt Mount ings
Reel Mount ing - Center Rear Seat Bel t
Buckl e Mount ing - Cent er Rear s eat Belt
1. Ful ly ext end each s afet y belt and check that it returns unas s is ted; repeat for al l bel ts .
2. Check ent ire length of safet y belt webbing for s igns of frayi ng or damage: repeat for al l bel ts .
3. Connect each safet y belt t o t he correct buckl e, check s afety bel t buckle and tongue are s ecure; check t hat bucklerel eas es t ongue correct ly.
4. Check al l safet y belt and buckle mount ings and fi xings for s ecurit y.
5. Check front s afet y belt height adjus ters for correct operat ion.
Lamps, Horns and Warning Indicators
Check s i de, head, fog, revers ing and tail l amps for correct operat ion.Check operat ion of headlamp aut omati c levelli ng s yst em - if ins t al led.Check t urn si gnal s and hazard warni ng lamps for correct operati on.Check brake (s t op) l amps for correct operat ion.Check al l ext eri or l amp l ens es for cl arit y and condi ti on; pay parti cular at tent ion to headl amp and fog lamp lens esfor s t one chi ps or damage.Check horn for l oud, clear s ound.Swit ch on headl amps and check t hat si de/headl amp reminder warning s ounds when door is opened.Check operat ion of i nteri or courtes y lamps .Check operat ion of al l i nst rument pack warni ng and indicator l amps.
Washers and Wipers
Check al l wiper blades for condi ti on and s igns of s pl it s or damage.Check s ecurit y of wi per arms .Operat e front and rear s creen washers, check that jet s are cl ear and correctl y aimed.Operat e front and rear wipers at all s peeds and check for s moot h, s mear free operation.
Pollen Filter
Replace pol len fil ter.For addit ional informat ion, refer t o: Pollen Fi lt er (412-01 Cl imat e Control, Removal and Ins tall ati on).
Corrosion/Cosmetic Inspection
Carry out the annual corros ion/cos meti c ins pect ion us ing t he Annual Corros ion Inspecti on Sheet .
Wheels and Tires
Check t hat ti res comply wit h manufacturer's specificati on.For addit ional informat ion, refer t o: Specificati ons (204-04 W heels and Tires , Specificati ons ).Check/adjust t ire pres s ures i ncl udi ng s pare.For addit ional informat ion, refer t o: Specificati ons (204-04 W heels and Tires , Specificati ons ).Vehicle fitted with Uni-directional tires: Mark t he wheel to st ud rel ati ons hip of each road wheel and note locat ion
For addit ional informat ion, refer t o: Parking Brake Cabl e Adjus tment (206-05 Parki ng Brake and Actuat ion, GeneralProcedures).
Door Locks and Hinges
1. Check operat ion of all door locks, bonnet lock and fuel fi ll er flap.
2. Lubricate al l door check s t raps , bonnet cat ch and fuel fill er fl ap cat ch.
Cooling System
CAUTION: Anti-freeze concentration must be maintained at 50%.
1. Check s peci fi c gravit y of cool ant us ing a hydrometer.
• NOTE: A s uit able hydromet er is avail abl e from the Equipment Programme under Part Number 511 3302 001 00.
2. Top-up cool ing s ys tem if neces s ary.For addit ional informat ion, refer t o: Specificati ons (303-03A Engine Cool ing - I6 3.2L Pet rol , Specificati ons ).
Cooling system - Check/Top-up
W ARNING: Since injury such as scalding could be caused by escaping steam or coolant, do not remove the fillercap from the coolant expansion tank whilst the system is hot.
• CAUTIO NS:
Engine coolant w ill damage the paint finished surfaces. If coolant is spilled, immediately remove the coolantand wash the area with water.
Always top-up with a 50% mixture of anti-freeze and water.
Check t he l evel of cool ant i n t he expans ion t ank. W it h t he engi ne col d, the coolant level must be to the UPPERLEVEL indicat or mark above the COLD FILL RANGE t ext on the s i de of the expans i on tank. Ignore any coolantwhich may be vis ible in t he t op s ect ion of t he t ank.If topping-up i s requi red, remove expans ion tank fill er cap and top-up coolant level to the UPPER LEVEL indicat ormark.For addit ional informat ion, refer t o: Specificati ons (303-03A Engine Cool ing - I6 3.2L Pet rol , Specificati ons ).Ins t all expans ion t ank fi ll er cap, ti ght en cap unti l ratchet is heard to 'cli ck'.
Coolant - Replace
Every 10 years: Repl ace the coolant.For addit ional informat ion, refer t o: Cool ing Sys tem Drai ning, Fi ll ing and Bl eeding (303-03A Engine Cooli ng - I6 3.2L Pet rol,General Procedures ).
Ignition System
Every 75,000 miles (120,000 km). Replace s park plugs .For addit ional informat ion, refer t o: Specificati ons (303-07B Glow Pl ug Sys t em, Specificati ons ).
Accessory Drive Belt
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
Check t he condi ti on of the access ory drive bel t.Remove all t races of mud and dirt from t he dri ve belt and pull eys .Check t he drive belt for si gns of s pli tt ing and wear.Every 105,000 miles (168,000 km) - Petrol models: Replace the accessory drive belt. For addi ti onalinformat ion, refer t o: Acces s ory Drive Belt (303-05A Acces s ory Drive - I6 3.2L Pet rol , Removal and Ins t allat ion).
Air Filtering
CAUTION: When vehicles are operating under arduous conditions, the following service item must be carried outevery 12 months or 15,000 miles (24,000 km).
Replace the ai r fi lt er el ement.For addit ional informat ion, refer t o: Air Cl eaner (303-12A Int ake Ai r Dis t ri but ion and Fi lt ering - I6 3.2L Petrol ,Removal and Inst all ati on).
Accessory Drive Belt
CAUTION: When vehicles are operating under arduous conditions, the following service item must be carried outevery 5 years or 75,000 miles (120,000 km).
Replace the access ory drive bel t.For addit ional informat ion, refer t o: Acces sory Drive Belt (303-05A Acces s ory Drive - I6 3.2L Pet rol , Removal andIns t allat ion).
Radiator and Cooling Fan
CAUTION: When vehicles are operating under arduous conditions, the following item must be carried out.
Vis uall y check radi at or for external obs truct ions , check cool ing fan blades for damage.
Continuous Use In Severe Off-Road Conditions
CAUTION: After 50 miles (80 km) continuous use in severe off-road conditions i.e. w ading, deep mud andabrasive grit/slurry, the following items must be cleaned and inspected.
The parking brake.The acces sory dri ve belt .
Vehicles used in dusty or field conditions or d eep wading:
More frequent att enti on to the ai r cl eaner wi ll be requi red.
Additional Items That May Require Attention
1. Every 6 years: It i s recommended t hat al l brake fl uid hydrauli c s eal s are replaced.
• NOTE: This i s in addi ti on to the maintenance requirement that fl exi ble brake hos es MUST be replaced at thi s s erviceint erval.
Check t hat the seat frame fixi ngs are s ecure and t hat t he s eat frames s how no s igns
of movement .Safety Belts
Safety belts - Every 2 years or 30,000 miles (48,000 km)
Front Seat Bel t Mount ings Rear Seat Belt Mount ings