Page 703 of 3229
Support the engi ne.
Speci al Tool (s ): 303-1254 5.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - I6 3.2L Pet rol (501-05 Int eri or Trim and
Ornament ati on, Removal and Ins tal lat ion).
6.
Remove t he s tabil izer bar.
Refer t o: Engi ne Upper Support Ins ulat or (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
7. T orque:
M10 45 Nm M12
80 Nm 8.
T orque:
80 Nm 9.
Installation To i nst all , revers e t he removal procedure.
1.
Page 704 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Cover
Removal and Inst all ati on
Special T ool(s)
303-1227Inst all er, Auxili ary Drive Seal
303-1228Hol der, Generator Pulley
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03AEngine Cooli ng - I6 3.2L Petrol, General Procedures).
3.
Remove t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2LPetrol, Removal and Ins tall ati on).
4.
Page 709 of 3229
Inst all t he s eal t o t he s pecial t ool .
Speci al Tool (s ): 303-1227 Remove t he s eal guide.6.
7. CAUTION: Make s ure that the mati ng faces are
clean and free of corrosi on and foreign mat eri al .
Inst all t he s pecial t ool and s eal as s embly i nto
t he acces ory drive s haft . Inst all t he s eal .7.
8. CAUTIONS: A new O-ri ng s eal i s to be ins tal led.
Take extra care not t o damage t he s eal .
• NOTE: Lubri cat e t he new O-ri ng seal wi th cl ean engine coolant .
Inst all t he cool ant pump inlet pipe.
T orque: 10 Nm 8.
Inst all t he power s t eering pump and support bracket.
T orque: 25 Nm 9.
10. CAUTIONS: A new O-ri ng s eal i s to be ins tal led.
Make s ure that t he component is cl ean, free of foreign
mat eri al and l ubricant.
Inst all t he brake vacuum pump.
T orque: 17 Nm 10.
Page 710 of 3229
Inst all t he acces sory dri ve bel t idl er pull ey.
T orque: 25 Nm 11.
Inst all t he acces sory dri ve pul ley.
Refer t o: Acces sory Dri ve Pulley (303-05A Acces s ory Drive - I6 3.2L
Petrol, Removal and Ins tall ati on).
12.
Fil l and bl eed the cooli ng s ys t em.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03A
Engine Cooli ng - I6 3.2L Petrol, General Procedures).
13.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
14.
Page 711 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Timing Components Housing
Removal and Inst all ati on
Special T ool(s)
303-1232Gui de Pins
Removal
• NOTE: Take ext ra care when ali gning and refit t ing t he ti mi ng hous ing , as the s eals can eas il y be damaged .
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
2.
Remove t he ti ming chain and sprockets .
Refer t o: Timi ng Chai n (303-01A Engi ne - I6 3.2L Pet rol, Removaland Inst all at ion).
3.
Dis connect the front LH HO2S and rel eas e t he cli p.4.
Remove t he power s t eering pump support bracket5.
Page 717 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Engine Front Seal
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he fender spl as h shi el d extens ion panel.3.
Remove t he cranks haft front oil s eal.4.
Installation
1. CAUTION: The oil s eal must be ins tal led dry.
Inst all t he cranks haft front oil s eal.
1.
Inst all t he fender spl as h shi el d extens ion panel.2.
Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.
Check and top-up the engine oi l.4.
Page 718 of 3229
Publi s hed: 11-May-2011
Engine - I6 3.2L Petrol - Crankshaft Rear Seal
Removal and Inst all ati on
Special T ool(s)
303-1291Inst all er, Cranks haft Rear Seal
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal andInst all at ion).
3.
4. CAUTION: Di scard the s eal.4.
Installation
Page 719 of 3229
1.
CAUTIONS: Ext reme cl eanli ness must be exerci sed when
handl ing t his component . "Make s ure t hat a new component i s ins t al led. "
Inst all t he cranks haft rear seal.
Speci al Tool (s ): 303-1291 1.
2. CAUTIONS: Ext reme cl eanli ness must be exerci sed when handli ng t hes e
component s. Make s ure that new bolt s are ins t al led.
Inst all t he fl expl at e.
Refer t o: Fl expl ate (303-01A Engine - I6 3.2L Pet rol , Removal and
Inst all at ion).
2.
Connect t he batt ery ground cable and ins tall t he cover.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
3.