Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Manifold Absolute Pressure
(MAP) Sensor
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
2.
3.
4.
5.
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Fuel Rail Pressure (FRP) Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he fuel rai l.
Refer t o: Fuel Rail (303-04A Fuel Chargi ng and Cont rol s - I6 3.2L
Petrol, Removal and Ins tall ati on).
2. T orque:
6 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Front Knock Sensor (KS)
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he oil cool er as s embly.
Refer t o: Oil Cooler (303-01A Engi ne - I6 3.2L Petrol, Removal and
Inst all at ion).
2. 3.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of corros i on and forei gn mat erial . Mark t he components to ai d ins t al lat ion.
Remove t he knock s ensor (KS).
T orque: 20 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Publi s hed: 11-May-2011
Electronic Engine Controls - I6 3.2L Petrol - Rear Knock Sensor (KS)
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he int ake mani fol d.
Refer t o: Int ake Mani fol d (303-01A Engi ne - I6 3.2L Petrol, Removal
and Inst all at ion).
2. 3.
CAUTIONS: Make s ure that t he mat ing faces are clean and
free of corros i on and forei gn mat erial . Mark t he components to ai d ins t al lat ion.
Remove t he knock s ensor (KS).
T orque: 20 Nm 3.
Installation To i nst all , revers e t he removal procedure.
1.
Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel -
General SpecificationItemSpecification
Engine management system:
MakeBOSCHTypeEDC 15 C2
Camshaft position sensor:
MakeElect rifilTypeHall effect
Crankshaft position sensor:
MakeElect rifilTypeHall effect
Torque SpecificationsDescriptionNmlb-ft
Cams haft pos it ion (CMP) sens or ret ai ning bolt65
Cranks haft posi ti on (CKP) s ensor retaini ng bolt107Engine oil press ure (EOP) s ensor3526
Intake air t emperat ure s ensor (IAT)107
Intake Manifold Runner Cont rol (IMRC) Actuat or107Manifold abs olute pres sure (MAP) sens or107
Mas s air flow (MAF) s ens or ret aining screws21
Oi l temperat ure/level s ensor2720Turbocharger Boos t Pres s ure Sensor87
SymptomPossible CauseAction
Di fficul t t o s tart aft er hots oak (vehicle st andi ng,engine off, aft er engi ne hasreached operati ngt emperature)
Injector leakElectronic engine controlsFuel pumpExhaus t gas recircul ati on val ves tuck open
Check fuel and engine control sys tems for DTCs andrefer t o t he rel evant DTC Index
Engine cranks t oo fas t/s lowBatt eryCompres s ions high/lowSt arti ng s yst em
Check batt ery is fully charged and in s ervi ceablecondit ion. Check engine compres s ions . Checkint egrit y of s tart ing sys tem
Driveability
Rough idl eLow/contami nat ed fuelFuel s ys temAir i ntake s yst emElectronic engine controls
Check fuel l evel /condi ti on. Check for DTCs and referto relevant DTC Index. Check i ntegri ty of fuel, airint ake, and engi ne s yst ems
Engine i dl e s peed high, low,errati cAir i ntake s yst emExces s ive blow-byExhaus t gas recircul ati on val veTurbo charger bearing/sealElectronic engine controls
Check for DTCs and refer t o t he rel evant DTC Index.Check i nt egri ty of ai r intake, Turbo charger, andengi ne s ys t ems
Lack of power underaccel erati onContami nat ed fuelAir i ntake s yst emBlocked exhaus t/cat alyt icconverterTurbo changer faul tFuel s ys temElectronic engine controlsLow engine compres s ions
Check for fuel cont aminati on. Check for DTCs andrefer t o relevant DTC Index. Check int egrit y of airint ake, exhaus t, Turbo charger, and engi ne s ys t ems
Engine s t ops /st all sContami nat ed fuelFuel s ys temAir i ntake s yst emElectronic engine controls
Check for fuel cont aminati on. Check for DTCs andrefer t o t he rel evant DTC Index. Check int egrit y offuel, ai r intake, and engi ne s ys t ems
Diesel Particulate Filter (DPF) Warning Messages
'DPF Ful l Vi s it Dealer'mes s age dis played. Torquederat e, regenerati on lockedout (DTC P200200 als ol ogged)
Part iculat e fi lt er soot mas squant it y above maximumt hres hol dCAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for and recti fy any related DTCs . Check forcorrect ins tal lati on and int egrit y of i nt ake airsys t em, recti fy as requi red. Carry out dynami cregenerati on usi ng t he manufacturer approveddiagnos t ic s yst em
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y. Regenerat ionreduced t o lower level (2)(DTC P054516 al so logged)
Pre-cat alyt ic convertert emperature s ens or circui tvolt age bel ow t hres hol d
Refer to elect rical circui t diagrams and checkpre-cat al yti c convert er temperat ure s ens or ci rcuitfor s hort t o ground or open ci rcuit
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y (DTC P222700als o l ogged)
At mospheri c pres s ure s ens ordefecti veClear DTC, run engine for 2 mi nut es, s et igni ti onst atus to O FF (power down), run engine for further2 mi nut es , set i gni ti on s tat us to OFF (power down),set i gni ti on s tat us to ON and read DTCs. If DTC s t illpres ent refer t o new module/component ins tal lati onnot e at t he t op of the DTC Index
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244A16 al so logged)
Part iculat e fi lt er different ialpres s ure bel ow li mitClear DTC, cycle i gni ti on s tat us from ON t o OFF(power down) a mi ni mum of s i x ti mes , set i gni ti onst atus to O N, if DTC remains i ns t all a newdifferent ial pres sure s ens or
'DPF Ful l Vi s it Dealer'mes s age dis played. Torquederat e, regenerati on lockedout (DTC P244B68 als ol ogged)
Part iculat e fi lt er different ialpres s ure hi gh - engi ne prot ect ionacti veCAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired. Check for correct i ns t allat ion and i ntegri tyof intake ai r sys tem, rect ify as requi red. Carry outdynami c regenerati on us ing t he manufacturerapproved di agnos ti c s ys t em'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244C00 al so logged)
Downs tream catalyt ic convertert emperature s ens or volt agebelow lower li mitSensor failure
Refer to the el ect ri cal circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for open ci rcuit . Ins tal l new temperat uresens or as required
SymptomPossible CauseAction
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244D00 al so logged)
Downs tream catalyt ic convertert emperature s ens or volt ageabove upper li mi tSensor failure
Refer to the el ect ri cal circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for short to power. Ins tal l new temperat uresens or as required
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P245300als o l ogged)
Part iculat e fi lt er st ati onarycorrect ed different ial pres s urebelow mini mum
Different ial pres s ure s ensor hos es cross ed over
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245500 al so logged)
Part iculat e fi lt er different ialpres s ure s ens or volt age aboveupper l imitSensor failure
Refer to the el ect ri cal circui t diagrams and checkdifferent ial pres sure s ens or s uppl y circuit for s hortto power. Ins tal l a new s ensor as requi red
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245600 al so logged)
Leaki ng or blocked di fferenti alpres s ure s ens or hos esDi fferenti al pres s ure sens orcircui t short, open circui tSensor failure
Check for spl it /degraded, bl ocked different ialpres sure s ens or hoses , refer to el ect ri cal circui tdiagrams and check different ial pres sure s ens orci rcuit s for s hort , open ci rcuit . Ins t al l a new s ensoras required
'O il Service requi red'mes s age dis played (DTCP250F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'O il Service requi red'mes s age dis played (DTCP252F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'O il Service requi red'mes s age dis played (DTCP253F00 al so dis played)
Engine oil contami nat edCheck engine oi l condit ion, renew as requi red
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y, regenerati onreduced t o lower level (2)(DTC P208000 al so logged)
Exhaus t gas t emperature s ens or1 pl aus i bi li ty faultRefer to elect rical circui t diagrams and checkups t ream cat alyti c convert er temperat ure sens orci rcuit for short ci rcuit , open ci rcuit
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P244A00als o l ogged)
Signal not pl aus i bl e. Different ialpres s ure s ens or hos e l inedefecti ve
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P244B22 al so logged)
Signal ampli tude > maximum.Part iculat e fi lt er uncorrect eddifferent ial pres s ure value abovel imi t in after run
CAUTION: All i nt ake air s yst em leaks MUST berecti fi ed before carrying out dynamic regenerat ion.
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired. Check for correct i ns t allat ion and i ntegri tyof intake ai r sys tem, rect ify as requi red. Carry outdynami c regenerati on us ing t he manufacturerapproved di agnos ti c s ys t em'DPF Ful l' mes sagedis played, wit h s ee handbook icon (DTC P245200 al sol ogged)
Poor drivi ng st yle, unabl e t ofaci lit ate regenerati onRefer dri ver t o hand book
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P245400 al so logged)
Part iculat e fi lt er different ialpres s ure s ens or volt age belowl ower l imi tSensor failure
Refer to the el ect ri cal circui t diagrams and checkdifferent ial pres sure s ens or s uppl y circuit for s hort,open ci rcuit . Ins tal l a new s ensor as requi red
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Torque derate,regenerat ion l ocked out(DTC P208400 al so logged)
Exhaus t gas t emperature s ens or2 pl aus i bi li ty faultRefer to elect rical circui t diagrams and checkdowns t ream cat al yti c convert er temperat ure sens orci rcuit for short ci rcuit , open ci rcuit
'Reduced Engi nePerformance' mes s agedis played. No effect t odri veabi lit y, regenerati onreduced t o lower level (2)(DTC P054617 al so logged)
Pre-cat alyt ic convertert emperature s ens or circui tvolt age above t hres hol d
Refer to elect rical circui t diagrams and checkpre-cat al yti c convert er temperat ure s ens or ci rcuitfor s hort t o power
'Reduced Engi nePerformance' or 'EngineSyst em Fault ' mes sagedis played. Regenerat ionl ocked out (DTC P244A00
Signal not pl aus i bl e. Different ialpres s ure s ens or hos e l inedefecti ve
Check for correct ins tall ati on and int egrit y ofdifferent ial pres sure s ens or hoses , rect ify asrequired
Publi s hed: 11-May-2011
Electronic Engine Controls - TD4 2.2L Diesel - Camshaft Position (CMP)
Sensor
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
3.
4.