2006 GREAT WALL DEER Service Manual

B0-42Vehicle Body
Rear Windshield
Mount of rear windshield
1. Clean the body and glass;
Clean the contacting face of body and glass with the
cleaning materials.
2. Clean the sealing strip
Clean the sealing strip with cleaning materials;
4. Mount the rear windshield
(a) Lay the ready glass against the corresponding position of
rear windshield opens.
(b) Pull the rope from the inside of body to encase the roof,
the rear column and the door frame within the adhesive
strip, meanwhile push the outside of the glass by hand.
(c) Tap the four edges of the adhesive strip to ensure that the
adhesive strip contact closely with the body windshield
opened.
(d) Coat the glue from left to right at the upper part of
windshield (location between the adhesive strip and the
body windshield open) and the lower part of windshield
(location between the adhesive strip and glass), and the
remaining glue should be cleared away with abrasive
paper, and the location should be cleaned with cloth.
Notice: there should no breakage at the sealing glue
seam when coating the glue.
Recommended sealing agent for use
Glass glue XL-1211 acid silicone glass glue
5. Check whether there is leakage and the leakage
reparation;
(a) Conduct the leakage test;
(b) Seal the leaking parts with glass glue. 3. Mount the rear windshield in the sealing strip
(a) Coat a layer of silicon oil around the glass circumference
and mount the adhesive strip on the glass according to
the glass shape.
Notice: if the adhesive strip becomes stiffening or
deforming that will lead to water leakage, change with
the new one where possibly.
(b) Mount a rope alongside the sealing strip channel as
shown in the drawing (fix the rope in the adhesive strip).

B0-43
Cargo body baffle
Element mounting position
Vehicle Body
Cargo Body Baffle
baffle lock
connecting bar
2 screws
baffle lock controller
rear panel of cargo body
buffer block
hinge assembly
inner cover panel
bolt hole
14 screws
Dr SL SK
14 screws
(Dr SK)
14
N
m
specified torquecargo body
hinge
Dismantle of baffle lock
1. Tear down the inner cover panel.
(SL)
Tear down the 14 screws and the inner cover panel.
(Dr SK)
Tear down the 12 screws and the inner cover panel.
2. Disconnect the connecting bar of baffle lock from the
baffle lock controller.
3. Tear down the baffle slide fastener
(a) Tear down the baffle lock from the baffle.
(b) Tear down the two screws and the baffle lock.
4. Teardown the baffle from the baffle
Teardown the 12 screws and the baffle lock

B0-44Vehicle Body
Cargo Body Baffle
Mount of Baffle
1. Mount the baffle lock on the baffle;
Mount the baffle lock with two screws (Dr SK)
Mount the baffle lock with two nuts (SL)
2. Connect the connecting bar with the baffle lock controller.
3. Mount the baffle slide fastener;
(a) Mount the baffle slide fastener and bolts.
Fastening torque
14N
m
(b) Connect the baffle slide fastener with the baffle.
4. Mount the baffle hinge on the baffle
5. Mount the inner coverpannel

SL)
Mount the inner cover panel with 14 screws;

Dr SK)
Mount the inner cover panel with 12 screws.
Dismantle of baffle lock controller:
1. Tear down the inner cover panel;
2. Disconnect the two baffle connecting bar;
3. Tear down the baffle lock controller
Tear down the two screws and the baffle lock controller; (Dr
SK)
Tear down the two nuts and the baffle lock controller. (SL)
Mount of baffle lock controller
Mount the baffle lock controller in the reverse order for
disassembly.

B0-45
Tailgate (
)
Element figure
Vehicle Body
Tailgate
tailgate glass
SF
outer auchi
inner auchi
tailgate lock glass elevator at tailgatetailgate handleglass bracket glass supporter
tailgate cover panel
sealing strip at tailgate
sealing strip at tailgatetrim panel at tailgate I lock ring

B0-46Vehicle Body
Tailgate
Dismantle of tailgate
1. Tear down the trim panel of the tailgate:
(a) Insert the screwdriver between the fixing clipes and the
trim panel at the tailgate to loose the trim panel.
Notice: the screwdriver should be wrapped at its head
with adhesive strap before using
(b) Tear down the trim panel at tailgate.
2. Tear down the tailgate cover panel;
Tear down the three bolts and the tailgate cover panel.
3. Tear down the tailgate handle and the lock ring:
(a) Tear down the two bolts on handle.
(b) Disconnect the controlling bar from the glass elevator
and tear down the tailgate handle.
(c) Disconnect the controlling bar from the glass elevator to
take down the lock ring.
4. Tear down the trim panel of tailgate I;
Tear down the six bolts and trim panel of tailgate I;
5. Tear down the sealing strip at tailgate;
Tear down the two threaded ends and the sealing strip;
6. Tear down the outer auchi
7. Tear down the glass elevator at tailgate;
(a) Tear down the tailgate glass;
(b) Pull the glass outwardly to take it down.
8. Tear down the tailgate lock;
Tear down the three bolts and the tailgate lock.

B0-47Vehicle Body
Tailgate
9. Tear down the tailgate lock
Tear down the three screws from the tailgate to tear down the
lock
Change of Glass
1. Tear down the glass bracket with screwdriver or with
similar tool.
2. Coat the polyurethane glue, seize the gasket on the
glass and coat the glass glue at outside of the gasket.
3. Encase the glass bracket by tapping it with rubber
hammer.
Tailgate Assembly of
Assembly the tailgate in the reverse order of the disassembly
approaches.
Notice: coat the lubricant on the sliding face, elevator
gear and door lock before mounting the parts.
120mm
105mm
outside

B0-48Vehicle Body
Tailgate
Tailgate (
)
Element figure
stop-grade
washer plastic clipes
10 screws
upper position limit adhesive block
tailgate assembly pneumatic ejector rod
tailgate hinge
lock clip
assembly
nut trim panel
at tailgate
tailgate lock
barrel assembly
sealing strip
front wall
plastic clipes
lower
position limit
tailgate lock side lower
position limit
side upper
position limit
SY SJ

B0-49Vehicle Body
Tailgate
Dismantle of Tailgate
1. Tear down the trim panel at tailgate;
Tear down the ten plastic clipes and take down the trim panel
at tailgate.
2. Tear down the tailgate lock barrel and lock from tailgate:
(a) Screw off the nuts of lock barrel from the inside of
tailgate cavity and take down the lock barrel from the
outside.
(b) Tear down the three screws to take down the tailgate lock.
3. Tear down the tailgate lock clip
Take down the tailgate lock clip from the lower beam flange
after tearing down the two screws.
Dismantle of Tailgate
1. Tear down the pneumatic ejector rod;
Tear down the screws and take down the two pneumatic ejector
rod from the tailgate and the body.
2. Tear down the tailgate hinge and the tailgate;
(a) Tear down the eight bolts to take down the right and left
tailgate hinge from the tailgate and the body;
(b) Pull out the plugging element of wire harness to tear
down the tailgate from the body.
3. Tear down the position limit
After tearing down the two bolts, take down the left and right
side upper/lower position limits and the upper/lower position
limit from the tailgate and the body.
Tear down the position limit
Mount of tailgate lock and the tailgate
Mount the tailgate lock and the tailgate in the reverse
order