2006 GREAT WALL DEER Service Manual

B0-34Vehicle Body
Front Windshield
(a) Prize the lips of sealing strip from the inside of body
flange outwardly;
(b) Pull out the glass to take it down together with the
sealing strip.
(c) Take out the glass from the sealing strip.
sealing strip
In case new sealing strip is used:
(a) Prize the lips of the sealing strip from the inside of body
flange outwardly;
(b) Pull out the glass to take it down;
(c) Tear down the old sealing strip.
Notice: be careful not to damage the body and glass.
Cut a small open in the sealing agent between the glass and the
vehicle body, then insert a steel wire in the open to pull is to and
fro slowly until the sealing agent is separated completely, then
pull out the glass to take it down.
Notice: be careful not to damage the body and glass.
Mount of front windshield
1. Clean the body frame and the glass.
Clear away the sealing agent on the body surface completely,
then clean the contacting face of body and glass with cleaning
materials.
2. Clean the sealing strip;
Clean the sealing strip surface with cleaning materials.
3. Encase the front windshield in the sealing strip (Dr)
(a) Coat the silicon oil around the glass, and mount the
adhesive strip on the glass according to the glass shape.
Notice: if the adhesive is stiffening or deforming, it may
result the water leakage, therefore, change with the
new one where possibly.
(b) Mount a rope alongside the sealing strip groove as
shown in the drawing for operation,(fasten the rope
inside of the adhesive strip, rope diameter:
=4mm)

B0-35Vehicle Body
Front Windshield
4. Mount of front windshield.
Dr
(a) Lay the ready glass against the corresponding position of front
windshield opens.
(b) Pull the rope from the inside of body to encase the roof, the front
column and the door frame within the adhesive strip, meanwhile
push the outside of the glass by hand.
(c) Tap the four edges of the adhesive strip to ensure that the
adhesive strip contact closely with the body windshield opened.
(d) Coat the glue from left to right at the upper part of windshield
(location between the adhesive strip and the body windshield open)
and the lower part of windshield (location between the adhesive
strip and glass), and the remaining glue should be cleared away with
abrasive paper, and the location should be cleaned with cloth.
Notice: there should no breakage at the sealing glue seam
when coating the glue.
SL SK SF SY SJ
(a) Suck the front windshield with two sucking discs and put the
glass on the worktable in reverse dirdction.
(b) Seize the upper trim strip of front windshield at the position of
upper glass edge.
(c) Coat the cleaning active agent on the inside edges around the
front windshield (the black glass edges), airing for 3~5 min, then
coat the priming paint on the layer of cleaning active agent, and
airing for 5 to 30 min, finally coat the sealing agent.
Notice: no breakage should be allowable at the sealing glue
seam when coating.
Recommended sealing agent for use:
(SF)
Glass glue TS-100 PVC windshield glue
Priming paint TS-5028
Cleaning active agent TS-7016
(SL SK SY SJ)
Glass glue TEROSTAT-8590 windshield glue
Priming paint TEROSTAT-8511
(d) Clean the body windshield open completely with cotton cloth to
coat the priming glue, airing for 5 min or so, and then stick the
front windshield to the windshield open.
(e) Fix the left/right trim strip of front windshield at the edges of
windshield open.
(f) Fix the lower trip strip of front windshield with screw at the
clipes of lower glass edge. (SF)
(g) Stick the upper edge of front windshield to the body with
transparent adhesive strip so as to prevent the glass from lowering.

B0-36Vehicle Body
Front Windshield
Notice:
(a) Clear away the redundant glue from the body
completely.
(b) The vehicle should not be driven after 4 hours in
summer and 8 hours in winter under common
circumstances.
5. Mount the following parts:
(a) Front ventilating cover board;
(b) Wiper arm.
6. Check whether there is leakage and the leakage repara-
tion
(a) Conduct the leakage test.
(b) Seal the leaking parts with vehicle glass glue.

B0-37
side-window glass
Side-window glass (
)
Element mounting position
SF
Vehicle Body
Side-Window Glass
SY
side-window glass
spilling strip
trim strip of side window

B0-38
Side window glass (
)
Element mounting position
Vehicle Body
Side-Window Glass
SJ
side-window glass
spilling strip
trim strip of side
window
Dismantle of side window glass
1. Tear down the following parts:
(a) Lower trim panel of rear column;
(b) Rear side-panel trim
(c) Roof
2. Tear down the side window glass
(a) Tear down the three hex nuts and eight nuts on flange
(SF)
(b) Cut a small open in the sealing glue between the glass and
body with knife, then insert the steel wire into the small
open and pull it fro and to slowly until the sealing glue
between the glass and body separate completely, and pull
the glass out to take it down.
Notice: be careful not damage the body and glass.
Mount of side window glass
1. Clean the body and glass;
Clean the contacting face of body and glass completely with
cleaning materials.
2. Cleaning the sealing strip;
Clean the sealing strip surface with cleaning materials.

B0-39Vehicle Body
Side Window Glass
3. Mount the trim strip and spilling strip of side window (SY SJ)
(a) Assemble the trip strip of side window on the left upper
conner of inner edge of the left side window at 60 mm under
the conner, and encase the roof in the trim strip.
(b) Stick the spilling strip (4
6) to the center of lower edge of
side window and to the circumference of the glass frame.
4. Mounting of side glass
Coat the cleaning active agent around the inner edge along the
circumference of side window glass (the black glass edge).
Airing for 3 to 5 min, coat the priming agent on the layer of cleaning
active agent and airing for 5 to 30 min.
(SY
SJ)
(a) Plaster the glass glue with the glue container on the layer of
priming paint of window frame with the initiative location
200 mm under the left upper conner of left side window.
(b) Stick the glass quickly to the window frame and adjust the
upper, lower, left and right clearance, and fill them with
gasket.
(c) Exert the pressure of certain degree on the glass circumfer-
ence after adjusting so that the glass contact
Recommended sealing glue for use
Glass glue U-201 windshield glue
Priming paint 130
Cleaning active agent C020
(SF)
(a) Plaster the glass glue alongside the complete circumference
of adhesive strip of side window glass, and the glue section
should be similar to tri-angle after coating.
(b) Put the side window glass assembly at the corresponding
location on body, fix the upper edge of side window glass with
three hex nuts and others should be fixed with flange nuts.
Recommended sealing glue for use
Glass glue TS-100 PVC windshield glue
Priming paint TS-5028
Cleaning active agent TS-7016
Notice:
(a) When plastering glue, the glue should be plastered continu-
ously and no breakage is allowable at the sealing glue seam.
(b) Clean the redundant glue on the body;
(c) The vehicle is not allowed to drive within 4 hours in summer
and 8 hours in winder under common circumstances.
5. Check whether there is leakage and the leakage reparation;
(a) Conduct the leakage test;
(b) Seal the leaking parts with glass glue. SJ
SY
SF

B0-40
Rear door glass
Element mounting position
Vehicle Body
Rear Door Glass
Dismantle of rear door glass
Disconnect the connecting wire of the defroster first, cut a small
open in the sealing agent between the glass and body with knife,
then insert the steel wire into the open and pull the steel wire to
and fro until the sealing glue between the glass and body separates
completely, finally pull the glass outwardly to take it down.
Notice: be careful not to damage the body and glass.
Mount of rear door glass
Seize the wire harness of rear defroster in the plastic clipes
and encase the clipes into the mounting open, then seize the wire
harness of rear defroster in the trim strip at tailgate.
As this mount is the same with that of side window glass, see
the mounting approaches for side window glass.
trim strip at tailgate
SY SJ
plastic clip
spilling stripwire harness of
rear defroster rear door glass

B0-41Vehicle Body
Rear Windshield
Rear windshield
Element mounting position
Dismantle of rear windshield
1. Tear down the rear windshield:
(a) Prize up the sealing strip front the body with screwdriver.
Notice: be careful not to damage the paint on body.
(b) Prize the lips of sealing strip outwardly from the inside
of the body flange.
(c) Pull the glass outwardly to tear it down together with the
sealing strip.
Dr SL SK
rear windshield
sealing strip of rear windshield
sealing strip
sealing strip
vehicle
body