2006 GREAT WALL DEER Service Manual

SA-18
Mount of Ball Stud
1. Mount the upper ball stud on the upper arm;
Fastening torque
26N
m
2. Mount the lower ball stud on the lower arm;
Fastening torque
65N
m
3. Mount on the steering knuckle
(see page SA-15)
Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Ball Stud)

SA-19
Torsion Rod Spring
Dismantle of Torsion Rod Spring
1. Use the jack to raise up the frame and support it with the
bracket.
2. Take apart the locking nuts to measure the length of the
projecting end of the bolts, as shown in the drawing.
Remark: This measuring value can be referred when adjusting
the chassis ground clearance.
3. Take apart the dust cover.
4. Loosen the regulating nut until there is no tension on the
torsion rod spring.
5. Take apart the torsion arm, torsion rod spring and the
torsion regulating arm.
(a) Tear down the mounting nuts of the torsion rod arm.
(b) Take apart the torsion regulating arm from the adjusting
bolt, the torsion regulating arm should be taken apart with
the torsion rod spring and the torsion rod arm together.
Dr SL SK SY
SJ
SFSuspension System and Automobile Axle (Dr/2WD)
Front Suspension (Torsion Rod Spring)

SA-20
(f) Screw up the adjustable nuts so that the protruding length
of the bolt is equal to that before tearing down.
(g) Mount on the wheel and dismantle the bracket, bounce
the vehicle several times so as to make the suspension in
place.
(h) Screw up the adjustable nut to regulate the ground
clearance.
2. Tighten the locking nuts according to the specified torque.
Tighten torque
(83
5)N
m
3. Mount on the dust cover.


Mount of Torsion rod Spring
Notice: the torsion rod spring marked with
L
(left) or

R
(right), do not mount the springs at the incorrect
location.
1. Mount the torsion rod spring, pedestal arm and torsion arm;
(a) Coat the lithium base grease on the spline of torsion rod
spring.
(b) Align the wide-teeth parts and then mount the pedestal
arm on the torsion rod spring.
(c) Align the wide-teeth parts and then mount the torsion arm
on the torsion rod spring.
(d) Mount the torsion rod spring on the side of torsion arm
and mount on the pedestal arm on the adjusting bolts.
(e) Screw up the torsion arm nuts according to the specified
torque.
Fastening torque
(83
)N
m Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Torsion Rod Spring)
front

SA-21
Lower Arm and Vibration Damper
Disassembly of Lower Arm And Vibration
Damper
1. Take apart the torsion rod spring.
(see page SA-19)
2. Take apart the ending part of the torsion rod
(a) Take apart the split pin and nuts.
(b) Take apart the ending part of drag rod.
3. Take apart the vibration damper
4. Take apart the transverse stabilizer rod from the lower
arm.
5. Take apart the guide lever from the lower arm;
6. Take apart the lower ball stud.
Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Lower Arm and Vibration Damper)

SA-22
7. Take apart the lower arm
Tear down the nuts and lower arm.
Change of Lower Arm Shaft Bush
1. Take down the shaft bush.
(a) Shear off the rubber on shaft bush, as shown in
drawing.
(b) Take apart the shaft bush.
2. Mount the shaft bush.
Mount on the new shaft bush.
Mount of Lower Arm And Vibration
Damper
1. Mount on the lower arm.
Adjust the lower arm in the unloaded stage when screw up the
axial bolts of the lower arm.
Fastening torque
(226
5)N
m
2. Lower ball stud and lower arm connection
Assemble the lower ball stud and lower arm with three bolts.
Fastening torque
65N
m
Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Lower Arm and Vibration Damper)

SA-23
3. Mount the guide lever on the lower arm
Fastening torque
(96
0)N
m
4. Link the transverse stabilizer rod with the lower arm.
Fastening torque
(23
3)N
m
5. Mount the vibration damper.
6. Mount the ending part of the drag rod:
(a) Link the drag rod end to the steering knuckle arm, mount
and screw up the nuts according to the specified torque.
Fastening torque
(91
0)N
m
(b) Lock the nut with the new split pin.
7. Mount the torsion rod spring.
8. Check the Alignment of Front Wheel.
(See the page SA-3)
Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Lower Arm and Vibration Damper)

SA-24
Upper Arm
Dismantle of Upper Arm
1. Take apart the ball stud from the upper arm:
(a) Support the upper arm with a jack.
(b) Take apart the four sets of bolt and nut.
2. Take apart the upper arm
(a) Tear down the bolts and adjusting gasket.
(b) Take apart the upper arm.
Remark: Do not lose the adjusting gasket. Write down the
gasket thickness so that it can be mounted on the original place.
Change of the rubber liner of Upper arm
shaft
1. Tear down the rubber liner of the upper arm.
(a) Tear down the bolts and the pinch-off gasket of the upper
arm shaft bush.
(b) Push out the rubber liner of upper arm with tools.
2. Mount the upper arm rubber liner.
(a) Push in the rubber liner of the upper arm with tools.
(b) Mount on the pinch-off gasket of the upper arm shaft
bush and tighten the bolts manually.
Remark: it is not required to screw up the bolts according to the
specified torque.
Mount of Upper Arm
1. Screw up the axle bolts of the upper arm according to
the specified torque,
Fastening torque
(100
0)N
m Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Upper Arm)

SA-25
2. Mount the upper arm
(a) Mount on the upper arm and the regulating gasket.
(b) Screw up the bolts according to the specified torque.
Fastening torque
(96
0)N
m
Remark: Mount back the gaskets of the same thickness in the
same number on the original locations.
3. Connect the upper ball stud and upper arm together.
Fastening torque
26N
m
4. Check the Alignment of Front Wheel
(See page SA-3)
Suspension System and Automobile Axle (Dr/2WD)
Front Suspension (Upper Arm)