2006 DODGE RAM SRT-10 service

NOTE: One of the oil pan bolts (5) has a sealing
patch applied from the factory. Separate this bolt
for reuse.
2. Loosen pan bolts and tap the pan at one corner to
break it loose allowing fluid to drain, then remove
the oil pan.
3. Install a new filter and o-ring on bottom of the valve
body and tighten retaining screws to 5 Nꞏm (45 in.
lbs.).
NOTE: Before installing the oil pan bolt (5) in the
bolt hole located between the torque converter
clutch on and U/D clutch pressure tap circuits, it
will be necessary to replentish the sealing patch
on the bolt using Mopar
Lock & Seal Adhesive.
4. Clean the oil pan and magnet. Reinstall pan using
new Mopar
Silicone Adhesive sealant. Tighten oil
pan bolts to 20 Nꞏm (14.5 ft. lbs.).
5. Pour four quarts of Mopar
AT F + 4 , A u t o m a t i c
Transmission Fluid, through the dipstick opening.
6. Start engine and allow to idle for at least one minute. Then, with parkingand service brakes applied, move selec-
tor lever momentarily to each position, ending in the park or neutral position.
7. Check the transmission fluid level and add an appropriate amount to bring the transmission fluid level to 3mm
(1/8 in.) below the lowest mark on the dipstick.
8. Recheck the fluid level after the transmission has reached normal operating temperature, 82° C (180°F).
9. To prevent dirt from entering transmission, make certain that dipstickis fully seated into the dipstick opening.
TRANSMISSION FILL
To avoid overfilling transmission after a fluid change or overhaul, perform the following procedure:
1. Remove dipstick and insert clean funnel in transmission fill tube.
2. Add following initial quantity of Mopar
ATF+4totransmission:
a. If only fluid and filter were changed, add3 pints (1-1/2 quarts)of ATF +4 to transmission.
b. If transmission was completely overhauled, torque converter was replaced or drained, and cooler was
flushed, add12 pints (6 quarts)of ATF +4 to transmission.
3. Apply parking brakes.
4. Start and run engine at normal curb idle speed.
5. Apply service brakes, shift transmission through all gear ranges then back to NEUTRAL, set parking brake, and
leave engine running at curb idle speed.
6. Remove funnel, insert dipstick andcheck fluid level. If level is low,add fluid to bring level to MIN mark on
dipstick.Check to see if the oil level is equal on both sides of the dipstick. If one side is noticably higher than
the other, the dipstick has picked up some oil from the dipstick tube. Allowthe oil to drain down the dipstick tube
and re-check.
7. Drive vehicle until transmission fluid is at normal operating temperature.
8. With the engine running at curb idle speed, the gear selector in NEUTRAL,and the parking brake applied, check
the transmission fluid level.
CAUTION: Do not overfill transmission, fluid foaming and shifting problems can result.
9. Add fluid to bring level up to MAX arrow mark.
When fluid level is correct, shut engine off, release park brake, remove funnel, and install dipstick in fill tube.

ASSEMBLY-TRANSMISSION SOLENOID/PRESSURE SWITCH
DESCRIPTION
The Solenoid/Pressure Switch Assembly (1) is inside
the transmission and mounted to the valve body
assembly. The assembly consists of four solenoids
that control hydraulic pressure to the L/R, 2/4, OD,
and UD friction elements (transmission clutches), and
the torque converter clutch. The reverse clutch is con-
trolled by line pressure from the manual valve in the
valve body. The solenoids are contained within the
Solenoid/Pressure Switch Assembly, and can only be
serviced by replacing the assembly.
The solenoid assembly also contains pressure
switches that monitor and send hydraulic circuit infor-
mation to the TCM. Likewise, the pressure switches
can only be service by replacing the assembly.
OPERATION
SOLENOIDS
The solenoids receive electrical power from the Transmission Control Relay through a single wire. The TCM ener-
gizes or operates the solenoids individually by grounding the return wireof the solenoid needed. When a solenoid
is energized, the solenoid valve shifts, and a fluid passage is opened or closed (vented or applied), depending on
its default operating state. The result is an apply or release of a frictional element.
The 2/4 and UD solenoids are normally applied, which allows fluid to pass throughintheirrelaxedor“off”state.By
design, this allows transmission limp-in (P,R,N,2) in the event of an electrical failure.
The continuity of the solenoids and circuits are periodically tested. Each solenoid is turned on or off depending on
its current state. An inductive spike should be detected by the TCM during this test. If no spike is detected, the
circuit is tested again to verify the failure. In addition to the periodic testing, the solenoid circuits are tested if a
speed ratio or pressure switch error occurs.
PRESSURE SWITCHES
The TCM relies on three pressure switches to monitor fluid pressure in the L/R, 2/4, and OD hydraulic circuits. The
primary purpose of these switches is to help the TCM detect when clutch circuit hydraulic failures occur. The range
for the pressure switch closing and opening points is 11-23 psi. Typicallythe switch opening point will be approxi-
mately one psi lower than the closing point. For example, a switch may closeat 18 psi and open at 17 psi. The
switches are continuously monitored by the TCM for the correct states (open or closed) in each gear as shown in
the following chart:
PRESSURE SWITCH STATES

CONVERTER-TORQUE
DESCRIPTION
The torque converter is a hydraulic device that cou-
ples the engine crankshaft to the transmission. The
torque converter consists of an outer shell with an
internal turbine (1), a stator (4), an overrunning clutch,
an impeller (2) and an electronically applied converter
clutch (6). The converterclutch provides reduced
engine speed and greater fuel economy when
engaged. Clutch engagement also provides reduced
transmission fluid temperatures. The torque converter
hub drives the transmission oil (fluid) pump.
The torque converter is a sealed, welded unit that is
not repairable and is serviced as an assembly.
CAUTION: The torque converter must be replaced
if a transmission failure resulted in large amounts
of metal or fiber contamination in the fluid.

SENSOR-TRANSMISSION RANGE
DESCRIPTION
The Transmission Range Sensor (TRS) (2) is mounted
to the top of the valve body inside the transmission
and can only be serviced by removing the valve body
assembly. The electrical connector extends through
the transmission case.
The Transmission Range Sensor (TRS) has four
switch contacts that monitor shift lever position and
send the information to the PCM.
OPERATION
The Transmission Range Sensor (TRS) communicates shift lever position (SLP) to the TCM as a combination of
open and closed switches. Each shift lever position has an assigned combination of switch states (open/closed) that
the TCM receives from four sense circuits. The TCM interprets this information and determines the appropriate
transmission gear position and shift schedule.
Since there are four switches, there are 16 possible combinations of open and closed switches (codes). Seven of
these codes are related to gear position and three are recognized as “between gear” codes. This results in six
codes which should never occur. These are called “invalid” codes. An invalid code will result in a DTC, and the TCM
will then determine the shift lever position based on pressure switch data. This allows reasonably normal transmis-
sion operation with a TRS failure.
TRS SWITCH STATES
SLP T42 T41 T3 T1
PCL CL CL OP
RCL OP OP OP
NCL CL OP CL
DOP OP OP CL
2OP OP CL OP
1CL OP CL CL

With the scan tool, read Transmission DTCs.
Did the DTC P0122 TPS/APPS LOW, reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3
3.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0123-TPS/APP CIRCUIT HIGH
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
Due to the integration of the Powertrain and Transmission Control Modulesthe New Generation Control Module III
will be referred as the Powertrain Control Module (PCM). The 4.7L V-8 Throttle Positioning Sensor (TPS) provides
the PCM with an input signal voltage that represents the throttle blade position of the throttle body. The TPS is
connected to the throttle blade shaft. As the position of the throttle blade changes, the output voltage of the TPS
changes.
The 5.7L V-8 Accelerator Pedal Position Sensor (APPS) is a linear potentiometer that provides the PCM with a
voltage signal proportional to the angle, or position of the accelerator pedal. The APPS signal along with inputs from
other sensors is used by the PCM to calculate the throttle plate position which is electronically controlled.
When Monitored:
Continuously with the ignition on and engine running.
Set Condition:
This DTC will set if the monitored TPS voltage rises above 4.94 volts for theperiod of 0.48 seconds.
Possible Causes
RELATED ENGINE TPS/APPS DTC’S PRESENT
POWERTRAIN CONTROL MODULE
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.DETERMINING IF RELATED ENGINE TPS/APPS DTCS ARE PRESENT
With the scan tool, check Engine DTCs, this includes all one trip failures.
Are there any Engine TPS/APPS DTCs present?
Ye s>>
Refer to the Driveability category and perform the appropriate symptom.
No>>
Go To 2
2.CHECK IF THE DTC IS CURRENT
With the scan tool, record the DTC EVENT DATA to help identify the conditionsinwhichtheDTCwasset.
With the scan tool, erase Transmission DTCs.
NOTE: To erase DTC EVENT DATA information, a BATTERY DISCONNECT must be performed. Performing a
BATTERY DISCONNECT may reset all learned Transmission values to controller defaults that could lead to
an inconsistent shift schedule.
Drive the vehicle and try to duplicate the conditions in which the DTC was reported by the DTC EVENT DATA.
With the scan tool, read Transmission DTCs.
Did the DTC P0123 TPS/APPS HIGH, reset?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 3

3.CHECK THROTTLE POSITION SENSOR OPERATION
Ignition On, Engine Not Running.
With the scan tool, under Transmission Sensors, monitor the TPS voltage inthe following step.
Slowly open and close the throttle while checking for erratic voltage changes.
IfequippedwithETC,usetheETCThrottleFollowertestinthescantooltocheck for erratic voltage changes.
Was the TPS voltage change smooth and consistent?
Ye s>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Throttle Position Sensor per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
4.INTERMITTENT WIRING AND CONNECTORS
The conditions necessary to set the DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wiring and connectors while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Were there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .

P0218-HIGH TEMPERATURE OPERATION ACTIVATED
For a complete wiring diagramRefer to Section 8W.
Theory of Operation
The DTC is intended as an informational DTC to aid the technician in determining the root cause of a customer
dirveability issue. The DTC is also intended to alert the technician to determine if a cooling system malfunction has
occurred or if an additional transmission air to oil cooler is needed to support the customers driving behavior.
When Monitored:
Whenever the engine is running.
Set Condition:
Immediately after a Overheat shift schedule is activated when the Transmission temperature exceeds 127° C
or 260° F.
Possible Causes
H I G H T E M P E R AT U R E O P E R AT I O N A C T I VAT E D
TORQUE CONVERTER CLUTCH SLIPPING / NOT ACTIVATING
EXCESSIVE TIME IDLING IN GEAR
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
Diagnostic Test
1.HIGH TEMPERATURE OPERATION
This DTC is an informational DTC designed to aid the Technician in diagnosing shift quality complaints.
This DTC indicates that the transmission has been operating in the
Overheatshift schedule which may generate
a customer complaint.
The customer driving patterns may indicate the need for an additional transmission oil cooler.
Verify proper Engine cooling system operation which would affect proper transmission operation.
Verify proper torque converter clutch operation.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If there are no possible causes remaining, view repair.
Repair
Repair the cause of transmission overheating. Refer to the Service Information for the proper repair
procedure. Make sure to check for any Service Bulletins pertaining to thisproblem.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)