Page 1616 of 5267
CHAIN AND SPROCKETS-TIMING
REMOVAL
1. Disconnect negative cable from battery.
2. Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
3. Remove right and left cylinder head covers (Refer
to 9 - ENGINE/CYLINDER HEAD/CYLINDER
HEAD COVER(S) - REMOVAL).
4. Remove radiator fan shroud (Refer to 7 - COOL-
ING/ENGINE/RADIATOR FAN - REMOVAL).
5. Rotate engine until timing mark on crankshaft
damper (2) aligns with TDC mark on timing chain
cover (2) and the camshaft sprocket “V6” marks
are at the 12 o’clock position (No. 1 TDC exhaust
stroke).
Page 1622 of 5267
NOTE: Before installing threaded plug in right cyl-
inder head, the plug mustbecoatedwithsealant
to prevent leaks.
23. Coat the large threaded access plug withMopar
Thread Sealant with Teflon, then install into the
right cylinder head (1) and tighten to 81 Nꞏm (60
ft. lbs.) .
24. Install the oil fill housing.
25. Install access plug in left cylinder head (2).
26. Install power steering pump (Refer to 19 -
STEERING/PUMP - INSTALLATION).
27. Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
28. Connect negative cable to battery.
Page 1632 of 5267

13. Drain cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
14. Remove torque converter bolts (Automatic Transmission Only).
15. Remove transmission to engine mounting bolts.
16. Disconnect the engine block heater power cable from the block heater, if equipped.
17. Lower vehicle.
18. Remove throttle body resonator assembly and air inlet hose.
19. Disconnect throttle and speed control cables.
20. Disconnect tube from both the left and right side
crankcase breathers (1). Remove breathers
21. Discharge A/C system (Refer to 24 - HEATING &
AIR CONDITIONING/PLUMBING/REFRIGERANT
- STANDARD PROCEDURE).
22. Remove A/C compressor (2) (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING/A/C
COMPRESSOR - REMOVAL).
23. Remove shroud, fan assembly (Refer to 7 -
COOLING/ENGINE/FAN DRIVE VISCOUS
CLUTCH - REMOVAL) and accessory drive belt
(Refer to 7 - COOLING/ACCESSORY DRIVE/
DRIVE BELTS - REMOVAL).
24. Disconnect transmission oil cooler lines at the
radiator.
25. Disconnect radiator upper and lower hoses.
26. Remove radiator (Refer to 7 - COOLING/ENGINE/
RADIATOR - REMOVAL), A/C condenser (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMB-
ING/A/C CONDENSER - REMOVAL) and trans-
mission oil cooler.
Page 1638 of 5267
12. Position and install heater hoses (1) and tubes
onto intake manifold.
13. Install the heater hoses onto the heater core and
the engine front cover, and install clips (2).
14. Install generator (3) (Refer to 8 - ELECTRICAL/
CHARGING/GENERATOR - INSTALLATION).
15. Install A/C condenser (Refer to 24 - HEATING & AIR CONDITIONING/PLUMBING/A/C CONDENSER - INSTAL-
LATION), radiator (Refer to 7 - COOLING/ENGINE/RADIATOR - INSTALLATION)and transmission oil cooler.
16. Connect radiator upper and lower hoses.
17. Connect the transmission oil cooler lines to the radiator.
18. Install accessory drive belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION), fan
assembly and shroud (Refer to 7 - COOLING/ENGINE/FAN DRIVE VISCOUS CLUTCH- INSTALLATION).
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28. Install starter (4) (Refer to 8 - ELECTRICAL/
STARTING/STARTER MOTOR - INSTALLATION).
CAUTION: The structural cover requires a specific
torque sequence. Failure to follow this sequence
may cause severe damage to the cover.
29. Install structural cover (Refer to 9 - ENGINE/EN-
GINE BLOCK/STRUCTURAL COVER - INSTAL-
LATION) .
30. Install exhaust crossover pipe.
31. Install engine block heater power cable, If
equipped.
32.4X4 vehiclesConnect axle vent tube to left side
engine mount.
33. Lower vehicle.
34. Check and fill engine oil.
35. Recharge the A/C system (Refer to 24 - HEATING
& AIR CONDITIONING/PLUMBING/REFRIGERANT - STANDARD PROCEDURE).
36. Refill the engine cooling system (Refer to 7 - COOLING - STANDARD PROCEDURE).
37. Connect the battery positive and negative cables.
38. Start the engine and check for leaks.
SPECIFICATIONS
SPECIFICATIONS - 4.7L ENGINE
GENERAL DESCRIPTION
DESCRIPTION SPECIFICATION
Engine Type 90° SOHC V-8 16-Valve
Displacement 4.7 Liters / 4701 cc
287 ( Cubic Inches)
Bore 93.0 mm (3.66 in.)
Stroke 86.5 mm (3.40 in.)
Compression Ratio 9.0:1
Horsepower 235 BHP @ 4800 RPM
Torque 295 LB-FT @ 3200 RPM
Lead Cylinder #1 Left Bank
Page 1653 of 5267

CYLINDER HEAD
DESCRIPTION
DESCRIPTION - CYLINDER HEAD
The cylinder heads are made of an aluminum alloy. The cylinder head features two valves per cylinder with pressed
in powdered metal valve guides. The cylinder heads also provide enclosures for the timing chain drain, necessitating
unique left and right cylinder heads.
DESCRIPTION - VALVE GUIDES
The valve guides are made of powered metal and are pressed into the cylinderhead. The guides are not replace-
able or serviceable, and valve guide reaming is not recommended. If the guides are worn beyond acceptable limits,
replace the cylinder heads.
DIAGNOSIS AND TESTING
CYLINDER HEAD GASKET
A cylinder head gasket leak can be located between adjacent cylinders or between a cylinder and the adjacent
water jacket.
Possible indications of the cylinder head gasket leaking between adjacent cylinders are:
Loss of engine power
Engine misfiring
Poor fuel economy
Possible indications of the cylinder head gasket leaking between a cylinder and an adjacent water jacket are:
Engine overheating
Loss of coolant
Excessive steam (white smoke) emitting from exhaust
Coolant foaming
CYLINDER-TO-CYLINDER LEAKAGE TEST
To determine if an engine cylinder head gasket is leaking between adjacentcylinders, follow the procedures in Cyl-
inder Compression Pressure Test (Refer to 9 - ENGINE - DIAGNOSIS AND TESTING). An engine cylinder head
gasket leaking between adjacent cylinders will result in approximately a50 - 70% reduction in compression pres-
sure.
CYLINDER-TO-WATER JACKET LEAKAGE TEST
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING WITH COOLANT PRESSURE CAP
REMOVED.
VISUAL TEST METHOD
With the engine cool, remove the coolant pressure cap. Start the engine andallow it to warm up until thermostat
opens.
If a large combustion/compression pressure leak exists, bubbles will be visible in the coolant.
COOLING SYSTEM TESTER METHOD
WARNING: WITH COOLING SYSTEM TESTER IN PLACE, PRESSURE WILL BUILD UP FAST.EXCESSIVE
PRESSURE BUILT UP, BY CONTINUOUS ENGINE OPERATION, MUST BE RELEASED TO A SAFE PRESSURE
POINT. NEVER PERMIT PRESSURE TO EXCEED 138 kPa (20 psi).
Page 1654 of 5267

Install Cooling System Tester Special Tool # 7700 or equivalent to pressure cap neck. Start the engine and observe
the tester’s pressure gauge. If gauge pulsates with every power stroke of acylinder a combustion pressure leak is
evident.
CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also be checked by using Bloc-Chek Kit Special Tool # C-3685-A or
equivalent. Perform test following the procedures supplied with the toolkit.
REMOVAL
REMOVAL - LEFT CYLINDER HEAD
1. Disconnect the negative cable from the battery.
2. Raise the vehicle on a hoist.
3. Disconnect the exhaust pipe at the left side
exhaust manifold.
4. Drain the engine coolant. Refer to COOLING SYS-
TEM.
5. Lower the vehicle.
6. Remove the intake manifold (Refer to 9 - ENGINE/
MANIFOLDS/INTAKE MANIFOLD - REMOVAL).
7. Remove the master cylinder and booster assembly.
Refer to section 5 brakes.
8. Remove the cylinder head cover (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD COVER(S) - REMOVAL).
9. Remove the fan shroud and fan blade assembly
(Refer to 7 - COOLING/ENGINE/FAN DRIVE VIS-
COUS CLUTCH - REMOVAL).
10. Remove accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
11. Remove the power steering pump and set aside.
12. Rotate the crankshaft until the damper timing
mark is aligned with TDC indicator mark.
Page 1657 of 5267

CAUTION: Do not lay the cylinder head on its gasket sealing surface, due to the design of the cylinder head
gasket any distortion to the cylinder head sealing surface may prevent thegasket from properly sealing
resulting in leaks.
REMOVAL - RIGHT CYLINDER HEAD
1. Disconnect battery negitive cable.
2. Raise the vehicle on a hoist.
3. Disconnect the exhaust pipe at the right side
exhaust manifold.
4. Drain the engine coolant (Refer to 7 - COOLING -
STANDARD PROCEDURE).
5. Lower the vehicle.
6. Remove the intake manifold (Refer to 9 - ENGINE/
MANIFOLDS/INTAKE MANIFOLD - REMOVAL).
7. Remove the cylinder head cover (1) (Refer to 9 -
ENGINE/CYLINDER HEAD/CYLINDER HEAD
COVER(S) - REMOVAL).
8. Remove the fan shroud (Refer to 7 - COOLING/
ENGINE/FAN DRIVE VISCOUS CLUTCH -
REMOVAL).
9. Remove oil fill housing from cylinder head.
10. Remove accessory drive belt (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
11. Rotate the crankshaft until the damper timing
mark is aligned with TDC indicator mark (2).