7.CHECK THE UD PRESSURE SWITCH STATUS
Refer to the DTC EVENT DATA recorded earlier.
Did the DTC P0876 set with the UD Pressure Switch closed?
Ye s>>
Go To 10
No>>
Go To 8
8.CHECK THE LINE PRESSURE
In the DTC EVENT DATA recorded earlier,compare the Line Pressure and the Desired Line Pressure.
Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?
Ye s>>
Repair as necessary to correct low line pressure. Check fluid level and adjustasnecessary.Iffluidlevel
is OK, check the Primary Oil Filter seal for a split, crack, or improperly installed. If the filter and seal are
OK, check the Main Regulator Valve in the Oil Pump. Refer to the Service Information for the above
procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 9
9.CHECK THE (T29) UD PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
Turn the ignition off to the lock position.
Disconnect all PCM harness connectors.
Disconnect the Transmission Solenoid/TRS Assembly harness connec-
tor.
Measure the resistance between the (T29) UD Pressure Switch Sense
circuit and all other circuits in the Transmission Solenoid/TRS Assembly
harness connector.
Is the resistance below 5.0 ohms between the (T29) UD Pres-
sure Switch Sense circuit and any other circuit(s) in the Trans-
mission Solenoid/TRS Assembly harness connector?
Ye s>>
Repair the (T29) UD Pressure Switch Sense circuit for a
short to another circuit(s).
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information. (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE/TRANS SOLENOID/TRS ASSY -REMOVAL)
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1.
10.CHECK THE PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the Transmission Simulator, turn the Pressure Switch selector switch to the UD position.
3.CHECK LINE PRESSURE IN DRIVE AND REVERSE
Firmly apply the brake and repeat the previous test in both Drive and the Reverse gear positions.
With the scan tool, monitor the Transmission Line Pressure.
Does the Line Pressure match the Desired Line Pressure within ± 5 psi in all gear ranges?
Ye s>>
Go To 4
No>>
Go To 5
4.REVIEW CUSTOMER COMMENTS
The conditions necessary to set this DTC are not present at this time.
Verify with the customer if a delayed engagement and/or an intermittent
No Drivecondition has occurred.
If the customers answer is
Noerase the DTC and return the vehicle to the customer.
Make sure to check for any TSBs or controller flash updates that my apply.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
Has the customer experienced any delayed engagement and/or
No Driveconditions?
Ye s>>
Repair internal transmission as necessary. Replace the Transmission OilPump if inspection reveals no
signs of internal seal leakage. Refer to the Service Information for the proper repair procedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
5.DTC VERIFICATION
Read and record the DTC and the DTC EVENT DATA information.
Test drive the vehicle and attempt to operate the vehicle within the parameters in which the DTC set.
With the scan tool, read DTCs.
Did any following DTCs set, P0868, P0944, P0841, P0846, P0871, P0876, or P0988?
Ye s>>
Go To 6
No>>
Te s t C o m p l e t e .
6.CHECK TRANSMISSION OIL FILTER
Remove and inspect the Transmission Oil Pan per the Service Information.
Remove and inspect the Primary Oil Filter per the Service Information.
Inspect the oil filter seal for damage and proper installation.
Does the Oil Pan contain excessive debris and/or is the Oil Filter plugged or seal damaged?
Ye s>>
Repair the cause of the plugged transmission oil filter or excessive debris. Check the Transmission Oil
Filter seal for improper installation onto filter neck instead of into thepump bore, not fully seated against
pump housing, filter neck not engaged into pump. Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Repair the Transmission Oil Pump as necessary. Check for a stuck main regulator valve and clean if
necessary. Refer to the Service Information for the proper repair procedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
16.CHECK THE (T48) 4C PRESSURE SWITCH SENSE CIRCUIT FOR A SHORT TO ANOTHER CIRCUIT
Disconnect all PCM harness connectors.
Disconnect the Transmission Solenoid/TRS Assembly harness connec-
tor.
NOTE: Make sure the Transmission Solenoid/TRS Assembly har-
ness connector is disconnected.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance between the (T48) 4C Pressure Switch Sense
circuit and all other circuits in the Transmission Solenoid/TRS Assembly
harness connector.
Is the resistance below 5.0 ohms between the (T48) 4C Pres-
sure Switch Sense circuit and any other circuit(s) in the Trans-
mission Solenoid/TRS Assembly harness connector?
Ye s>>
Repair the (T48) 4C Pressure Switch Sense circuit for a
short to another circuit(s).
Perform 45RFE/545RFE TRANSMISSION VERIFICATION
TEST - VER 1. (Refer to 21 - TRANSMISSION/TRANS-
AXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PRO-
CEDURE)
No>>
Using the schematics as a guide, check the Powertrain Control Module (PCM)terminals for corrosion,
damage, or terminal push out. Pay particular attention to all power and ground circuits. If no problems
are found, replace the PCM per the Service Information. With the scan tool,perform QUICK LEARN.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
17.CHECK WIRING AND CONNECTORS
The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specifictothiscircuit.
Wiggle the wires while checking for shorted and open circuits.
With the scan tool, check the DTC EVENT DATA to help identify the conditionsin which the DTC was set.
If the DTC EVENT DATA shows the DTC Pie set while the Line Pressure was significantly below the Desired Line
Pressure reading, check for causes of low line pressure (low fluid level, broken or mis-installed primary oil filter or
filter seal, sticking Main Regulator Valve in the Pump Valve Body etc.). IfthedatashowstheDTCsetwhiletheLine
Pressure reading was significantly higher than the Desired Line Pressure, check the Line Pressure Sensor and
related wiring.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
2.DTC DATA SHOW CURRENT DTC
With the scan tool, check the DTC EVENT DATA.
Does the DTC EVENT DATA show data for DTC P0988?
Ye s>>
Go To 3
No>>
Refer to the Transmission category and perform the appropriate symptom identified in the DTC EVENT
DATA.
3.CHECK IF MULTIPLE DTCS ARE PRESENT
With the scan tool, check for other transmission DTC’s.
Are there two or more related Pressure Switch Sense DTCs present in additiontoP0988?
Ye s>>
Go To 4
No>>
Go To 7
4.RELATED DTC PRESENT
With the scan tool, check the DTC EVENT DATA for P0988.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Do all the pressure switches read CLOSED in the DTC EVENT DATA for P0988?
Ye s>>
Refer to Transmission category and perform diagnostics for the DTC P0882.
No>>
Go To 5
5.CHECK IF THE PRESSURE SWITCHES READ OPEN
In the DTC EVENT DATA recorded earlier,read the state of all pressure switches.
Do all the pressure switches read OPEN?
Ye s>>
Go To 6
No>>
Go To 7
6.CHECK FOR LOW LINE PRESSURE
In the DTC EVENT DATA recorded earlier,compare the Line Pressure and the Desired Line Pressure.
Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?
Ye s>>
Repair as necessary to correct low line pressure. Check fluid level and adjustasnecessary.Iffluidlevel
is OK, check the Primary Oil Filter seal for a split, crack, or improperly installed. If the filter and seal are
OK, check the Main Regulator Valve in the Oil Pump. Refer to the Service Information for the above
procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Replace the Transmission Solenoid/TRS Assembly per the Service Information.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
7.CHECK IF THE DTC P0871 ALSO SET
With the scan tool, check Transmission DTCs.
Is the DTC P0871 also present?
Ye s>>
Refer to the Transmission category and perform the appropriate symptom.
No>>
Go To 8
8.CHECK IF THE DTC SET IN PARK, REVERSE OR NEUTRAL
With the scan tool, check the DTC EVENT DATA for P0988.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show the DTC set in Park, Neutral, or Reverse for P0988?
Ye s>>
Go To 13
No>>
Go To 9
9.CHECK IF THE DTC EVENT DATA READS CLOSED
With the scan tool, check the DTC EVENT DATA for P0988.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA show the 4C Pressure Switch reading CLOSED?
Ye s>>
Go To 11
No>>
Go To 10
10.CHECK THE PRIMARY OIL FILTER SEAL
In the DTC EVENT DATA recorded earlier,compare the Line Pressure and the Desired Line Pressure.
Is the Line Pressure less than 40 psi, and significantly below the Desired Line Pressure?
Ye s>>
Repair as necessary to correct low line pressure. Check fluid level and adjustasnecessary.Iffluidlevel
is OK, check the Primary Oil Filter seal for a split, crack, or improperly installed. If the filter and seal are
OK, check the Main Regulator Valve in the Oil Pump. Refer to the Service Information for the above
procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Go To 15
11 .CHECK THE PCM AND WIRING
Turn the ignition off to the lock position.
Remove the Ignition Switch Feed fuse from the TIPM.
CAUTION: Removal of the Ignition Switch Feed fuse from the TIPM will prevent the vehicle from being
startedingear.
WARNING: The Ignition Switch Feed fuse must be removed from the TIPM. Failure to do so can result in
personal injury or death.
Install the Transmission Simulator, Miller tool #8333.
Ignition on, engine not running.
With the Transmission Simulator, turn the Pressure Switch selector switchtothe4Cposition.
Diagnostic Test
1.DETERMINING IF RELATED DTC’S ARE PRESENT
With the scan tool, check for other transmission DTCs.
Are any Transmission: solenoid, line pressure, speed sensor, or loss of primeDTCspresent?
Ye s>>
Refer to appropriate symptom in the Transmission category. Perform the test for P0944-LOSS OF
PRIME first if it is present.
No>>
Go To 2
2.CHECK DTC EVENT DATA
With the scan tool, read and record the DTC EVENT DATA.
NOTE: Make sure to record all DTC EVENT DATA stored in the scan tool for future reference in this test
procedure.
Does the DTC EVENT DATA display information for the DTC P1736?
Ye s>>
Go To 3
No>>
Go To 6
3.CHECK RPM IN DTC EVENT DATA
Refer to the DTC EVENT DATA recorded earlier.
Does the Input RPM read zero?
Ye s>>
Check the input speed sensor and wiring. Refer to test P0715 and diagnose asif the DTC is current.
No>>
Go To 4
4.CHECK LINE PRESSURE READING
Refer to the DTC EVENT DATA recorded earlier.
Isthelinepressurereadingmorethan10 psi below the desired line pressure?
Ye s>>
Go To 5
No>>
Go To 6
5.PLUGGED TRANSMISSION OIL FILTER
Turn the ignition off to the lock position.
Remove and inspect the Transmission Oil Pan for excessive debris per the Service Information.
Remove and inspect the Primary Oil Filter per the Service Information.
NOTE: Make sure the Primary Transmission Oil Filter and/or seal is not cracked or split.
Does the Oil Pan contain excessive debris and/or is the Primary Oil Filter cracked or plugged?
Ye s>>
Repair the plugged, cracked, or split Primary Transmission Oil Filter and/or seal. If the Primary Trans-
mission Oil Filter is plugged, refer to the Service Information for the proper hydraulic clutch repair pro-
cedure.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Remove the Transmission Oil Pump per the Service Information. Check the main Regulator Valve for
sticking in its bore, scoring, and/or damage and clean and repair as necessary. If no problem is found,
replace the Transmission Solenoid/TRS Assembly.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
14.CHECK IF DTC RESET
Did the DTC P1736 reset during the road test?
Ye s>>
Go To 15
No>>
Go To 16
15.LIST OF POSSIBLE CAUSES
If any other DTC’s set during the road test, refer to the appropriate symptom in the Transmission category.
If no other DTC’s set during the road test, below is a list of possible causes, but not strictly limited to those:
Check for excessive debris in the Transmission Oil pan, plugged, cracked,or split Primary Transmission Oil Filter
and/or seal.
Check for cuts or missing #7 and #5 check balls in the main valve body.
Check the 4C and UD accumulator pistons and seals, UD bleed orifice, and theSolenoid Switch Valve and Plugs
in the main valve body.
Check the UD clutch piston seals, reaction shaft support seal rings, and the flatness of the pump valve body and
pump housing faces.
Check the 4C clutch piston seals, and bleed orifice.
Check the UD clutch piston seals, reaction shaft support seal rings, and dribbler assemblies, and the flatness of the
pump valve body and pump housing faces.
View repair
Repair
Repair as necessary. Refer to the Service Information for proper repair procedures.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
16.INTERMITTENT DTC
The conditions necessary to set this DTC are not present at this time.
Use the DTC EVENT DATA to help identify the conditions and/or possible causes that may have caused the DTC
to set.
Check for any Service Information Tune-ups or Technical Service Bulletins that may apply.
Where there any problems found?
Ye s>>
Repair as necessary.
Perform 45RFE/545RFE TRANSMISSION VERIFICATION TEST - VER 1. (Refer to 21- TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 45RFE/545RFE - STANDARD PROCEDURE)
No>>
Te s t C o m p l e t e .
page page
AUTOMATIC TRANSMISSION - 45RFE/545RFE -
SERVICE INFORMATION
DESCRIPTION ............................... 844
OPERATION ................................. 845
DIAGNOSIS AND TESTING
AUTOMATIC TRANSMISSION ............... 845
PRELIMINARY ............................. 846
ROAD TESTING ........................... 846
HYDRAULIC PRESSURE TEST............. 847
AIR CHECKING TRANSMISSION CLUTCH
OPERATION............................... 850
CONVERTER HOUSING FLUID LEAK ....... 850
STANDARD PROCEDURE - ALUMINUM
THREAD REPAIR .......................... 851
REMOVAL ................................... 851
DISASSEMBLY .............................. 854
CLEANING .................................. 860
INSPECTION ................................ 861
ASSEMBLY .................................. 861
INSTALLATION .............................. 871
SCHEMATICS AND DIAGRAMS
HYDRAULIC SCHEMATICS ................. 874
SPECIFICATIONS
TRANSMISSION ........................... 896
SPECIAL TOOLS
AUTOMATIC TRANSMISSION - RFE ......... 898
RETAINER/BULKHEAD-4C
DISASSEMBLY .............................. 901
ASSEMBLY .................................. 903
SEAL-ADAPTER HOUSING
REMOVAL ................................... 906
INSTALLATION .............................. 906
SYSTEM-BRAKE TRANSMISSION SHIFT
INTERLOCK
DESCRIPTION ............................... 907
OPERATION ................................. 907
DIAGNOSIS AND TESTING - BRAKE
TRANSMISSION SHIFT INTERLOCK ......... 907
ADJUSTMENTS - BRAKE TRANSMISSION
SHIFT INTERLOCK ......................... 907
FLUID AND FILTER
DIAGNOSIS AND TESTING
EFFECTS OF INCORRECT FLUID LEVEL.... 909
CAUSES OF BURNT FLUID ................. 909
FLUID CONTAMINATION ................... 909
STANDARD PROCEDURE
FLUID LEVEL CHECK . ..................... 909
FLUID AND FILTER REPLACEMENT ......... 911
TRANSMISSION FILL ...................... 912CABLE-GEARSHIFT
DIAGNOSIS AND TESTING - GEARSHIFT
CABLE .................................... 913
REMOVAL ................................... 913
INSTALLATION .............................. 914
ADJUSTMENTS - GEARSHIFT CABLE ......... 915
CLUTCHES-HOLDING
DESCRIPTION ............................... 916
OPERATION ................................. 917
ASSEMBLY-INPUT CLUTCH
DESCRIPTION ............................... 918
OPERATION ................................. 920
DISASSEMBLY .............................. 920
ASSEMBLY .................................. 925
SENSOR-INPUT SPEED
DESCRIPTION ............................... 932
OPERATION ................................. 932
REMOVAL ................................... 932
INSTALLATION .............................. 933
SENSOR-LINE PRESSURE
DESCRIPTION ............................... 934
OPERATION ................................. 934
REMOVAL ................................... 934
INSTALLATION .............................. 935
CLUTCH-LOW/REVERSE
DISASSEMBLY .............................. 936
CLEANING .................................. 937
INSPECTION . . .............................. 937
ASSEMBLY .................................. 938
PUMP-OIL
DESCRIPTION ............................... 940
OPERATION ................................. 942
STANDARD PROCEDURE - OIL PUMP
VOLUME CHECK .......................... 942
DISASSEMBLY .............................. 943
CLEANING .................................. 945
INSPECTION . . .............................. 946
ASSEMBLY .................................. 946
SEAL-OIL PUMP FRONT
REMOVAL ................................... 950
INSTALLATION .............................. 950
SENSOR-OUTPUT SPEED
DESCRIPTION ............................... 951
OPERATION ................................. 951
REMOVAL ................................... 951
INSTALLATION .............................. 952
SWITCH-TOW/HAUL OVERDRIVE
DESCRIPTION ............................... 953
OPERATION ................................. 953
REMOVAL ................................... 953