2005 TOYOTA AVENSIS oil pressure

R11229
NormalAbnormal
R11786Engine Idling Engine Stopped5 mm (0.20 in.)
or less
±
POWER STEERING POWER STEERING SYSTEM
51±5
AVENSIS REPAIR MANUAL (RM1018E)
(c) Start the engine and run it at idle.
(d) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80
C (176
F)
(e) Check for foaming or emulsification.
If there is foaming or emulsification, bleed the power steering
system.
(f) With the engine idling, measure the fluid level in the oil reservoir.
(g) Stop the engine.
(h) Wait a few minutes and remeasure the fluid level in the oil reservoir.
Maximum fluid level rise: 5 mm (0.20 in.)
If a problem is found, bleed power steering system.
(i) Check the fluid level.
4. CHECK STEERING FLUID PRESSURE
(a) AZ Series: Disconnect the pressure feed tube assy from the vane
pump assy (See page 51±9).
(b) 1CD±FTV: Disconnect the pressure feed tube assy from the vane
pump assy (See page 51±19).
(c) AZ Series: Connect SST(s), as shown in the illustration on the next
page.
SST 09640±10010 (09641±01010, 09641±01030, 09641±01060)
NOTICE:
Check that the valve of SST(s) is in the open position.
(d) 1CD±FTV: Connect SST(s), as shown in the illustration on the next
page.
SST 09640±10010 (09641±01010, 09641±01020, 09641±01030)
NOTICE:
Check that the valve of SST(s) is in the open position.
(e) Bleed the power steering system.
(f) Start the engine and run it at idle.
(g) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80
C (176
F)

D30364
Attachment
OUT
IN IN OUTAttachment
SST(s) SST(s)
Attachment
Attachment AZ Series:
1CD±FTV:
Z15498
Oil
Reservoir
PS Vane
Pump PS Gear
SST(s) Closed
Z15499
Oil
Reservoir
PS Vane
Pump PS Gear
SST(s) Open 51±6
± POWER STEERINGPOWER STEERING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(h) With the engine idling, close the valve of SST(s) and ob-
serve the reading on SST(s).
Minimum fluid pressure:
AZ Series:
8,300 to 9,000 kPa (85 to 92 kgf/cm
2, 1,204 to 1,305 psi)
1CD±FTV:
8,800 to 9,500 kPa (90 to 97 kgf/cm
2, 1,276 to 1,378 psi)
NOTICE:

Do not keep the valve closed for more than 10 se-
conds.

Do not let the fluid temperature become too high.
(i) With the engine idling, open the valve fully.
(j) Measure the fluid pressure at engine speeds of 1,000 rpm
and 3,000 rpm.
Fluid pressure difference:
490 kPa (5 kgf/cm
2, 71 psi) or less
NOTICE:
Do not turn the steering wheel.

Z15500
Oil
ReservoirPS Vane
Pump
PS Gear
SST(s)
Open
Lock Position
F08858
±
POWER STEERING POWER STEERING SYSTEM
51±7
AVENSIS REPAIR MANUAL (RM1018E)
(k) With the engine idling and valve fully opened, turn the
steering wheel to full lock position.
Minimum fluid pressure:
AZ Series:
8,300 to 9,000 kPa (85 to 92 kgf/cm
2, 1,204 to 1,305 psi)
1CD±FTV:
8,800 to 9,500 kPa (90 to 97 kgf/cm
2, 1,276 to 1,378 psi)
NOTICE:

Do not maintain lock position for more than 10 se-
conds.

Do not let the fluid temperature become too high.
(l) Remove SST(s).
(m) AZ Series:
Connect the pressure feed tube assy to the vane pump
assy (See page 51±9).
(n) 1CD±FTV:
Connect the pressure feed tube assy to the vane pump
assy (See page 51±19).
(o) Bleed the power steering system.
5. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b)Remove the steering wheel pad (See page 60±17).
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions. Steering effort (Reference):
5.5 N´m (56 kgf´cm, 49 in.´lbf)
HINT:
Take the tire type, pressure and contact surface into consider-
ation before making your diagnosis.
(e) Torque the steering wheel set nut. Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(f)Install the steering wheel pad (See page 60±17).

550Z8±01


I37091
Over charged Mean
value
in proper
range
Hight
Pressure
Refrigerant Amount
30 g (
1.06 oz.) Amount to be charged
Sub±cool system RHD AZ Engine series: 55±38
± HEATER & AIR CONDITIONERREFRIGERANT
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
(a) Turn the A/C switch ON.
(b) Operate the cooler compressor at the engine rpm of approx. 1,000 for 5 to 6 minuites to circulate the
refrigerant and collect the compressor oil remaining in each component into the cooler compressor as
much as possible.
(c) Shut off the engine.
(d) Let the refrigerant gas out.
SST 07110±58060 (07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070,
07117±88080)
2. CHARGE REFRIGERANT
(a) Using a vacuum pump, perform vacuuming.
(b) Charge refrigerant, HFC±134a (R134a).
Standard: 440
30 g (15.51
1.06 oz.)
SST 07110±58060 (07117±58060, 07117±58070, 07117±58080, 07117±58090, 07117±78050,
07117±88060, 07117±88070, 07117±88080)
3. WARM UP ENGINE
4. INSPECT LEAKAGE OF REFRIGERANT
(a) Using a gas leak detector, check for leakage of the refrigerant.
NOTICE:
1CD±FTV Hot gas heater:
Since the system uses a refrigerant filter (fixed valve), sound of the refrigerant circulation (hissing
sound) can be heard for approx. 30 seconds after turning the A/C off. This is merely a sound of bal-
ancing the low pressure with the high pressure, not a sound of abnormality.

I22122
Condition: Air conditioning system does not function.
NOTE : These gauge indica-
tions occur when the refrigera-
tion system opens and the re-
frigerant is charged without
vacuuming.
I22123
Condition
: Air conditioning system does not function effectively.
± HEATER & AIR CONDITIONERREFRIGERANT
55±29
AVENSIS REPAIR MANUAL (RM1018E)
(7) When there is air in the refrigeration system:
SymptomProbable causeDiagnosisCorrective Actions

Pressure is extreamly high on
both low and the high pressure
sides

The low pressure piping is too
hot to touch

RHD AZ engine series:
Bubbles can be seen through sight
glass
Air in refrigeration system

There is air in refrigeration sys-
tem

Vacuuming is insufficient
(1) Check it compressor oil is dirty
or insufficient
(2) Vacuum and supply new refrig-
erant
(8) When the expansion valve malfunctions:
SymptomProbable causeDiagnosisCorrective Actions

Pressure is extreamly high on
both low and high pressure sides

Frost or dew is on piping on low
pressure side
Trouble with expansion valve

Excessive refrigerant in low
pressure piping

Expansion valve opened too
wide
Replace expansion valve

I22122
Condition
NOTE : These gauge indica-
tions occur when the refrigera-
tion system opens and the re-
frigerant is charged without
vacuuming. : Air conditioning system does not function.
I22123
Condition : Air conditioning system does not function effectively. 55±36
± HEATER & AIR CONDITIONERREFRIGERANT
AVENSIS REPAIR MANUAL (RM1018E)
(7) When there is air in the refrigeration system:
SymptomProbable causeDiagnosisCorrective Actions
Pressure is extreamly high on both
low and the high pressure sidesAir in refrigeration system

There is air in refrigeration sys-
tem

Vacuuming is insufficient(1) Check if compressor oil is dirty
or insufficient
(2) Vacuum air and supply new re-
frigerant
(8) When the refrigerant filter is defective:
SymptomProbable causeDiagnosisCorrective Actions

Pressure is extreamly high on
low pressure side

Pressure is extreamly high on
high pressure side
Trouble with refrigerant filterExcessive refrigerantReplace refrigerant filter

IG
SPEED
BKL SW
(D±seat)
BKL SW
(P seat)
WRN LAMP
BUZZERON
OFF
15km/h
0
BELT ON
BELT OFF
LVL1
LVL2 BELT ON
BELT OFF
ON
OFF OFF
30s
90s30s
90s
± INSTRUMENT PANEL/METERCOMBINATION METER
71±5
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT SEAT BELT WARNING LIGHT & BUZZER
(a) Check the operation.
(1) Turn the ignition switch to ON and check that the warning light comes on.
(2) Fasten the outer belt to the inner belt and check that the warning light goes out.
(3) Disconnect the connector from the buckle switch and ground the terminal on the wire harness
side connector.
(4) Turn the ignition switch to ON and check that the warning light comes on.
8. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Inspect the circuit.
(1) Disconnect the connector from the low oil pressure switch.
(2) Turn the ignition switch to ON.
(3) Ground the terminal of the wire harness side connector, then check the low oil pressure warning
light.
Low oil pressure warning light: Come on
9. INSPECT BRAKE WARNING LIGHT
(a) Inspect the parking brake warning light.
(1) Disconnect the connector from the parking brake switch and ground the terminal on the wire har-
ness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.
(b) Inspect the brake fluid level warning light.
(1) Disconnect the connector from the brake fluid level warning switch and connect the terminals
on the wire harness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Inspect the continuity.
(1) Remove the reservoir tank cap and strainer.
(2) Disconnect the connector.

710CM±02
±
INSTRUMENT PANEL/METER COMBINATION METER
71±1
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER
PROBLEM SYMPTOMS TABLE
Warning Lights:
SymptomSuspect AreaSee page
Check Engine warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Discharge warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Brake warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
ABS warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
SRS warning light does not come on.
1.Wire Harness or Connector
2.Airbag Sensor Assy
3.Combination Meter Assy±
05±1197 ±
Open Door warning light does not come on.
1.Wire Harness or Connector
2.Front Door Courtesy Light
3.Body ECU
4.Combination Meter Assy±
±
±
±
Fuel Level warning light does not come on.
1.Wire Harness or Connector
2.Fuel Sender Gauge
3.Combination Meter Assy±
±
±
Low Oil Pressure warning light does not come on.
1.Wire Harness or Connector
2.Low Oil Pressure Warning Switch
3.Combination Meter Assy±
±
±
Engine Oil Level warning light does not come on.
1.Wire Harness or Connector
2.Oil Level Sensor
3.Combination Meter Assy±
±
±
Belt warning light does not come on.
1.Wire Harness or Connector
2.Body ECU
3.Front Inner Belt Assy
4.Combination Meter Assy±
±
05±1522
±
VSC warning light does not come on.
1.Wire Harness or Connector
2.VSC Circuit
3.Combination Meter Assy±
05±752 ±
Indicator Lights:
SymptomSuspect AreaSee page
Shift indicator light do not come on.
1. Wire Harness or Connector
2. ECM
3. Neutral Start Switch Circuit
4. Combination Meter Assy±
±
±
±
Turn indicator light does not come on.
1. Wire Harness or Connector
2. Turn Signal and Hazard Warning System
3. Combination Meter Assy±
65±9 ±
Glow indicator light does not come on.
1. Wire Harness or Connector
2. ECM
3. Combination Meter Assy±
±
±
TRC off indicator light does not come on.
1. Wire Harness or Connector
2. VSC Circuit
3. Combination Meter Assy±
05±752 ±