ATC-56
TROUBLE DIAGNOSIS
20 L/W Power supply for IGN2 ON - Battery voltage
21 GY Water temperature sensor ONAt idle [after warming up,
approx. 80°C (176°F)]
CAUTION:
The waveforms vary depend-
ing on coolant temperature
22 LG/BRear window defogger ON
signalONRear window defogger: ON Approx. 0
Rear window defogger: OFF Approx. 12
23 B/WRear window defogger feed
back signalONRear window defogger: ON Approx. 12
Rear window defogger: OFF Approx. 0
24 B/Y Sensor ground ON - Approx. 0
25 BR/Y Intake sensor - - -
28 YPower supply for ambient
temperature displayON - Approx. 5
30 PU Compressor feed back signal ON-Approx. 0
When refrigerant pressure sen-
sor connector is disconnectedApprox. 5 Te r m i -
nal No.Wire
colorItemIgnition
switchConditionVoltage
(V)
SKIA0056J
ATC-100
TROUBLE DIAGNOSIS
PERFORMANCE CHART
Test Condition
Testing must be performed as follows:
Test Reading (QR Engine)
Recirculating-to-discharge Air Temperature Table
Ambient Air Temperature-to-operating Pressure Table
Vehicle location Indoors or in the shade (in a well-ventilated place)
Doors Closed
Door windows Open
Hood Open
TEMP. Max. COLD
Mode control dial
(Ventilation) set
Intake switch
(Recirculation) set
Fan (blower) speedMax. speed set
Engine speed Idle speed
Operate the air conditioning system for 10 minutes before taking measurements.
Inside air (Recirculating air) at blower assembly inlet
Discharge air temperature at center ventilator
°C (°F) Relative humidity
%Air temperature
°C (°F)
50 - 6025 (77) 10.0 - 11.6 (50 - 53)
30 (86) 13.9 - 16.2 (57 - 61)
35 (95) 17.8 - 21.4 (64 - 71)
60 - 7025 (77) 11.6 - 13.9 (53 - 57)
30 (86) 16.2 - 18.9 (61 - 66)
35 (95) 21.4 - 24.5 (71 - 76)
Ambient air
High-pressure (Discharge side)
kPa (bar, kg/cm
2 , psi)Low-pressure (Suction side)
kPa (bar, kg/cm2 , psi) Relative humidity
%Air temperature
°C (°F)
50 - 7030 (86)980 - 1,180
(9.8 - 11.8, 9.99 - 12.04, 142 - 171)230 - 270
(2.3 - 2.7, 2.35 - 2.75, 33 - 39)
35 (95)1,180 - 1,390
(11.8 - 13.9, 12.04 - 14.18, 171 - 202)260 - 310
(2.6 - 3.1, 2.65 - 3.16, 38 - 45)
40 (104)1,400 - 1,580
(14.0 - 15.8, 14.28 - 16.12, 203 - 229)300 - 350
(3.0 - 3.5, 3.06 - 3.57, 44 - 51)
ATC-160
REFRIGERANT LINES
Checking for Refrigerant LeaksEJS000VJ
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage and corrosion. A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector or fluorescent
dye leak detector.
If dye is observed, confirm the leak with an electronic refrigerant leak detector. It is possible a prior leak was
repaired and not properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic leak detector, move the probe along the suspected
leak area at 1 to 2 inches per second and no further than 1/4 inch from the component.
CAUTION:
Moving the electronic leak detector probe slower and closer to the suspected leak area will improve
the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Leak DetectorEJS000VK
1. Check A/C system for leaks using the UV lamp and safety goggles (J-42220) in a low sunlight area (area
without windows preferable). Illuminate all components, fittings and lines. The dye will appear as a bright
green/yellow area at the point of leakage. Fluorescent dye observed at the evaporator drain opening indi-
cates an evaporator core assembly (tubes, core or expansion valve) leak.
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, with the UV lamp for dye residue.
3. After the leak is repaired, remove any residual dye using dye cleaner (J-43872) to prevent future misdiag-
nosis.
4. Perform a system performance check and verify the leak repair with an approved electronic refrigerant
leak detector.
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, windshield
washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the surfaces to be
checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the detector to contact with any substance. This can also cause false readings
and may damage the detector.
Dye InjectionEJS000VL
(This procedure is only necessary when recharging the system or when the compressor has seized and was
replaced.)
1. Check A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.45 bar, 3.52 kg/cm
2 , 50
psi).
2. Pour one bottle (1/4 ounce / 7.4 cc) of the A/C refrigerant dye into the injector tool (J-41459).
3. Connect the injector tool to the A/C LOW-PRESSURE side service fitting.
4. Start engine and switch A/C ON.
5. When the A/C operating (compressor running), inject one bottle (1/4 ounce / 7.4 cc) of fluorescent dye
through the low-pressure service valve using dye injector tool J-41459 (refer to the manufacture's operat-
ing instructions).
6. With the engine still running, disconnect the injector tool from the service fitting.
CAUTION:
Be careful the A/C system or replacing a component, pour the dye directly into the open system con-
nection and proceed with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix the dye with the system oil. Depending on the
leak size, operating conditions and location of the leak, it may take from minutes to days for the dye to
penetrate a leak and become visible.
AV-30
AUDIO
Trouble DiagnosesEKS00EHY
AUDIO UNIT
InspectionEKS00EHX
AUDIO UNIT
All voltage inspections are made with:
Ignition switch ON or ACC
Audio unit ON
Audio unit connected
ANTENNA
Using a jumper wire, clip an auxiliary ground between antenna and body.
If reception improves, check antenna ground (at body surface).
If reception does not improve, check main feeder cable for short circuit or open circuit.
Symptom Possible causes Repair order
Audio unit inoperative (no digital
display and no sound from speak-
ers).1. 10A fuse
2. 15A fuse
3. Audio unit ground
4. Audio unit1. Check 10A fuse [No. 4, located in fuse block
(J/B)]. Turn ignition switch ON and verify that
battery positive voltage is present at terminal
10 (with cassette deck), 3 (without cassette
deck) of audio unit.
2. Check 15A fuse (No. 32, located in fuse and
fusible link box) and verify that battery posi-
tive voltage is present at terminal 6 (with cas-
sette deck), 9 (without cassette deck) of
audio unit.
3. Check audio unit ground.
4. Remove audio unit for repair.
Individual rear speaker is noisy or
inoperative.1. Each speaker
2. Output circuit to each speaker1. Check speaker.
2. Check the output circuits to each speaker
between audio unit and each speaker.
AM/FM stations are weak or noisy. 1. Roof antenna
2. Audio unit ground
3. Audio unit1. Check roof antenna.
2. Check audio unit ground condition.
3. Remove audio unit for repair.
Audio unit generates noise in AM
and FM modes with engine run-
ning.1. Poor audio unit ground
2. Loose or missing ground bonding straps
3. Ignition condenser or rear window defogger
noise suppressor condenser
4. Ignition coil
5. Audio unit1. Check audio unit ground.
2. Check ground bonding straps.
3. Replace ignition condenser or rear window
defogger noise suppressor condenser.
4. Check ignition coil.
5. Remove audio unit for repair.
Audio unit generates noise in AM
and FM modes with accessories
on (switch pops and motor noise).1. Poor audio unit ground
2. Antenna
3. Accessory ground
4. Malfunctioning accessory1. Check audio unit ground.
2. Check antenna.
3. Check accessory ground.
4. Replace accessory.
TIME CONTROL UNIT
BCS-3
C
D
E
F
G
H
I
J
L
MA
B
BCS
TIME CONTROL UNITPFP:28491
DescriptionEKS002ZU
OUTLINE
The time control unit totally controls the following body electrical system operations.
Power door lock
Warning chime
Rear window defogger
Interior lamp
Seat belt warning
INPUT/OUTPUT
System Input Output
Power door lockDoor lock and unlock switch
Door switches
Door unlock sensor
Door key cylinder switch (driver side)Door lock actuators
Warning chimeKey switch (Insert)
Ignition switch (ON)
Lighting switch (1st)
Front door switch (driver side)
Door unlock sensorWarning chime (located in time control unit)
Rear window defoggerIgnition switch (ON)
Rear window defogger switchRear window defogger relay
Interior lampDoor switches
Door unlock sensor
Ignition switch (ON)
Key switch (Insert)Interior lamp
Seat belt warningSeat belt buckle switch (driver side)
Seat belt buckle switch (passenger side)
Combination meter (vehicle speed signal)Warning chime (located in time control unit)
Combination meter (Seat belt warning lamp)
BCS-6
TIME CONTROL UNIT
15 W/GSeat belt warning lamp
(passenger side)Seat belt warning lamp (passenger
side) is illuminated (seat belt is unfas-
tened).12V
Seat belt warning lamp (passenger
side) is not illuminated (seat belt is
unfastened).0V
16 B/R Ground — 0V
17 G Ignition switch (ON) — 12V
18 W/L Ignition key switch (Insert)Key inserted → key removed from Igni-
tion key cylinder12V → 0V
19 R/L Lighting switch 1ST, 2ND position: ON → OFF 12V → 0V
20 GY Door lock/unlock switch Neutral → Locked 5V → 0V
21 BR/WSeat belt buckle switch
(driver side)Seat belt buckle switch (driver side) is
unfastened.*20V
Seat belt buckle switch (driver side) is
fastened.*212V
22 G/ORSeat belt buckle switch
(passenger side)Seat belt buckle switch (passenger
side) is unfastened.0V
Seat belt buckle switch (passenger
side) is fastened.12V
23 PU Door lock/unlock switchNeutral → Door lock/Unlock switch is
pushed.5V → 0V
24 LG/RDoor key cylinder switch
(driver side)OFF (neutral) → ON (locked) 5V → 0V
25 GY/LDoor key cylinder switch
(driver side)OFF (neutral) → ON (unlocked) 5V → 0V
26 R/Y Interior room lampWhen interior room lamp is operated
using remote controller
(Lamp switch is “DOOR” position.)12V → 0V
27 G/W Rear window defogger relayOFF → ON
(Ignition key is “ON” position.)12V → 0V
28 Y/G Door unlock sensor (driver side) Driver door: Locked → Unlocked 10V → 0V
29*1 Y/LDoor unlock sensor
(passenger side)Passenger door: Locked → Unlocked 5V → 0V
30 SB Front door switch (driver side) OFF (closed) → ON (open) 5V → 0V
31 R/W Passenger and rear doors switch OFF (closed) → ON (open) 5V → 0V
32 OR Multi-remote control unitRemote controller lock button is pushed.
(Ignition switch is not “ON” position.)0V → 5V
33 P/L Multi-remote control unitRemote controller unlock button is
pushed.
(Ignition switch is not “ON” position.)0V → 5V
34 B/Y NATS release signal Ignition switch ON→OFF 0V → 5V Terminal
No.Wire
colorConnections Operation condition Voltage (Approximate values)
TIME CONTROL UNIT
BCS-7
C
D
E
F
G
H
I
J
L
MA
B
BCS
NOTE:
*1: With super lock system.
*2: When seat pressure switch is ON.
*3: Wire color is different depending on vehicle. Each wire color is as follows:
35 LG/B Rear window defogger switchRear window defogger switch is
pushed.0V
Rear window defogger switch is not
pushed.5V
36 *3 Combination meterWhen the vehicle speed is approx. 40
km (25 MPH). Terminal
No.Wire
colorConnections Operation condition Voltage (Approximate values)
ELF1080D
Vehicle Wire color
A/T models L/B
M/T models L/Y
BL-30
POWER DOOR LOCK SYSTEM
2. CHECK GROUND CIRCUIT
Check continuity between time control unit harness connector M30
terminal 16 (B/R) and ground.
OK or NG
OK >> Power supply and ground circuit is OK.
NG >> Replace harness or connector.
Door Lock/Unlock Switch CheckEIS004DG
1. CHECK DOOR LOCK/UNLOCK SWITCH INPUT SIGNAL
Check voltage between time control unit harness connector M31 ter-
minal 20 (GY), 23 (PU) and ground.
OK or NG
OK >> Door lock/unlock switch is OK.
NG >> GO TO 2.
2. CHECK DOOR LOCK/UNLOCK SWITCH
1. Turn ignition switch OFF.
2. Disconnect power window main switch connector.
3. Check continuity between power window main switch.
OK or NG
OK >> GO TO 3.
NG >> Replace power window main switch.16 (B/R) – Ground : Continuity should exist.
PIIA8641E
ConnectorTerminals
(wire color)Condition of door
lock/unlock switchVoltage [V]
(Approx.)
(+) (-)
M3120 (GY)
GroundLock 0
Neutral or Unlock 5
23 (PU)Unlock 0
Neutral or Lock 5
PIIB0345E
Connector TerminalsCondition of door
lock/unlock switchContinuity
D620
19Locked Yes
Neutral or Unlocked No
21Unlocked Yes
Neutral or Locked No
PIIB0346E