2005 NISSAN X-TRAIL dimensions

GI-2 IDENTIFICATION PLATE .................................... 46
ENGINE SERIAL NUMBER ................................ 46
AUTOMATIC TRANSAXLE NUMBER ................. 47
MANUAL TRANSAXLE NUMBER ....................... 47Dimensions ............................................................. 47
Wheels & Tires ........................................................ 47
TERMINOLOGY ........................................................ 48
SAE J1930 Terminology List ................................... 48

IDENTIFICATION INFORMATION
GI-47
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AUTOMATIC TRANSAXLE NUMBER
MANUAL TRANSAXLE NUMBER
Dimensions EAS000GF
Unit: mm (in)
Wheels & Tires EAS000GG
*: Option
PAIA0008E
PAIA0009E
PAIA0010E
Overall length 4,455 (175.4)
Overall width 1,765 (69.5)
Overall height1,675 (Standard, 65.9)
1,750 (With Rear spoiler or Roof rail with Driving lights, 68.9)
Front tread 1,530 (60.2)
Rear tread 1,530 (60.2)
Wheelbase 2,625 (103.3)
Conventional Spare
Road wheel/offset mm (in)15 × 6JJ Steel/40 (1.57)
16 × 6.5JJ Steel/Aluminum/40 (1.57)
17 × 6.5JJ Aluminum/40 (1.57)*Conventional
Tire size215/70R15
215/65R16
215/60R17*Conventional

EM-2 ROCKER COVER ..................................................... 44
Removal and Installation ........................................ 44
REMOVAL ........................................................... 44
INSTALLATION .................................................... 45
TIMING CHAIN .......................................................... 46
Removal and Installation ........................................ 46
REMOVAL ........................................................... 46
INSPECTION AFTER REMOVAL ........................ 50
INSTALLATION .................................................... 51
INSPECTION AFTER INSTALLATION ................ 55
CAMSHAFT ............................................................... 56
Removal and Installation ........................................ 56
REMOVAL ........................................................... 56
INSPECTION AFTER REMOVAL ........................ 58
INSTALLATION .................................................... 61
Valve Clearance ...................................................... 64
INSPECTION ....................................................... 64
ADJUSTMENT .................................................... 65
OIL SEAL .................................................................. 67
Removal and Installation of Valve Oil Seal ............. 67
REMOVAL ........................................................... 67
INSTALLATION .................................................... 67
Removal and Installation of Front Oil Seal ............. 67
REMOVAL ........................................................... 67
INSTALLATION .................................................... 68
Removal and Installation of Rear Oil Seal .............. 68
REMOVAL ........................................................... 68
INSTALLATION .................................................... 68
CYLINDER HEAD ..................................................... 70
On-Vehicle Service ................................................. 70
CHECKING COMPRESSION PRESSURE ......... 70
Removal and Installation ........................................ 71
REMOVAL ........................................................... 71
INSPECTION AFTER REMOVAL ........................ 72
INSTALLATION .................................................... 73
INSPECTION AFTER INSTALLATION ................ 73
Disassembly and Assembly .................................... 74
DISASSEMBLY ................................................... 74
ASSEMBLY ......................................................... 75
Inspection After Disassembly ................................. 77
VALVE DIMENSIONS .......................................... 77
VALVE GUIDE CLEARANCE .............................. 77
VALVE GUIDE REPLACEMENT ......................... 77
VALVE SEAT CONTACT ..................................... 79
VALVE SEAT REPLACEMENT ........................... 79
VALVE SPRING SQUARENESS ......................... 80
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD ............................... 80
ENGINE ASSEMBLY ................................................ 81
Removal and Installation (2WD Models) ................ 81
REMOVAL ........................................................... 82
INSTALLATION .................................................... 83
INSPECTION AFTER INSTALLATION ................ 84
Removal and Installation (4WD Models) ................ 85
REMOVAL ........................................................... 85
INSTALLATION .................................................... 88
INSPECTION AFTER INSTALLATION ................ 88CYLINDER BLOCK ................................................... 89
Disassembly and Assembly .................................... 89
DISASSEMBLY .................................................... 90
ASSEMBLY .......................................................... 94
How to Select Piston and Bearing .......................... 99
DESCRIPTION .................................................... 99
HOW TO SELECT PISTON ...............................100
HOW TO SELECT CONNECTING ROD BEAR-
ING .....................................................................100
HOW TO SELECT MAIN BEARING ..................102
Inspection After Disassembly ................................107
CRANKSHAFT END PLAY ................................107
CONNECTING ROD SIDE CLEARANCE .........107
PISTON TO PISTON PIN OIL CLEARANCE .....107
PISTON RING SIDE CLEARANCE ...................108
PISTON RING END GAP ..................................108
CONNECTING ROD BEND AND TORSION .....109
CONNECTING ROD BIG END DIAMETER ......109
CONNECTING ROD BUSHING OIL CLEAR-
ANCE .................................................................109
CYLINDER BLOCK DISTORTION ....................110
MAIN BEARING HOUSING INNER DIAMETER . 111
PISTON TO CYLINDER BORE CLEARANCE .. 111
CRANKSHAFT MAIN JOURNAL DIAMETER ...112
CRANKSHAFT PIN JOURNAL DIAMETER ......113
OUT-OF-ROUND AND TAPER OF CRANK-
SHAFT ...............................................................113
CRANKSHAFT RUNOUT ..................................113
CONNECTING ROD BEARING OIL CLEAR-
ANCE .................................................................113
MAIN BEARING OIL CLEARANCE ...................114
MAIN BEARING CRUSH HEIGHT ....................115
CONNECTING ROD BEARING CRUSH
HEIGHT .............................................................115
LOWER CYLINDER BLOCK MOUNTING BOLT
OUTER DIAMETER ...........................................115
CONNECTING ROD BOLT OUTER DIAMETER .115
FLYWHEEL DEFLECTION (M/T MODELS) ......116
MOVEMENT AMOUNT OF FLYWHEEL (M/T
MODELS) ...........................................................116
SERVICE DATA AND SPECIFICATIONS (SDS) ....117
Standard and Limit ................................................117
GENERAL SPECIFICATIONS ...........................117
DRIVE BELT ......................................................117
INTAKE MANIFOLD AND EXHAUST MANI-
FOLD .................................................................117
SPARK PLUG ....................................................117
CYLINDER HEAD ..............................................117
VALVE ................................................................118
CAMSHAFT AND CAMSHAFT BEARING .........121
CYLINDER BLOCK ............................................122
PISTON, PISTON RING AND PISTON PIN ......123
CONNECTING ROD ..........................................124
CRANKSHAFT ...................................................124
MAIN BEARING .................................................126
CONNECTING ROD BEARING .........................127
Tightening Torque .................................................127

EM-6
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PRECAUTIONS

Precautions for Liquid GasketEBS00MRW
REMOVAL OF LIQUID GASKET

After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter (special service tool) and remove the
old liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.

Tap seal cutter to insert it (1), and then slide it (2) by tapping on
the side as shown in the figure.

In areas where seal cutter is difficult to use, use plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason tool such as screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.

Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser (special service
tool).
Use Genuine Liquid Gasket or equivalent.
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.

If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.

As for the bolt holes, normally apply the liquid gasket inside
the holes. Occasionally, it should be applied outside the
holes. Make sure to read the text of service manual.

Within five minutes of liquid gasket application, install the mat-
ing component.

If the liquid gasket protrudes, wipe it off immediately.

Do not retighten mounting bolts or nut after the installation.

Wait 30 minutes or more after installation before refilling
engine oil and engine coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
PBIC2160E
SEM159F

PREPARATION
EM-9
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Commercial Service ToolsEBS00L7O
Tool nameDescription
Spark plug wrench Removing and installing spark plug
Pulley holderCrankshaft pulley removing and installing
Valve seat cutter set Finishing valve seat dimensions
TORX socketRemoving and installing flywheel
Size: T55
Piston ring expander Removing and installing piston ring
Valve guide drift Removing and installing valve guide
Intake & Exhaust:
a: 9.5 mm (0.374 in) dia.
b: 5.5 mm (0.217 in) dia.
Valve guide reamer 1: Reaming valve guide inner hole
2: Reaming hole for oversize valve guide
Intake & Exhaust:
d1: 6.0 mm (0.236 in) dia.
d2: 10.2 mm (0.402 in) dia.
S-NT047
ZZA1010D
S-NT048
PBIC1113E
S-NT030
S-NT015
S-NT016

EM-50
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TIMING CHAIN

a. Lift lever up, and release ratchet claw for return proof.
b. Push tensioner sleeve in, and hold it.
c. Matching the hole on lever with the one on body, insert a stopper
pin to secure tensioner sleeve.
NOTE:
Use approximately 1 mm (0.04 in) dia. hard metal pin as a stop-
per pin.
d. Remove balancer unit timing chain tensioner.
21. Remove balancer unit timing chain and crankshaft sprocket.
22. Loosen mounting bolts in reverse order as shown in the figure,
and remove balancer unit.
CAUTION:
Do not disassemble balancer unit.
NOTE:
Use TORX socket (size E14).
INSPECTION AFTER REMOVAL
Timing Chain
Check timing chain for cracks and any excessive wear at the roller
links of timing chain. Replace timing chain if necessary.
Balancer Unit Mounting Bolt Outer Diameter

Measure the outer diameters (“d1”, “d2”) at two positions as
shown in the figure.

If reduction appears in “A” range, regard it as “d2 ”.

If it exceeds the limit (large difference in dimensions), replace it
with a new one.
KBIA0121E
KBIA0122E
PBIC0282E
Limit (“d1” – “d2”) : 0.15 mm (0.0059 in)
PBIC1137E

CYLINDER HEAD
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Inspection After DisassemblyEBS00KNS
VALVE DIMENSIONS

Check dimensions of each valve. For dimensions, refer to EM-
11 8 , "Valve Dimensions" .

If dimensions are out of the standard, replace valve.
VALVE GUIDE CLEARANCE
Valve Stem Diameter
Measure the diameter of valve stem with a micrometer.
Valve Guide Inner Diameter
Measure the inner diameter of valve guide with a bore gauge.
Valve Guide Clearance
(Valve guide clearance) = (Valve guide inner diameter) – (Valve stem diameter).

If it exceeds the limit, replace valve guide and/or valve.
VALVE GUIDE REPLACEMENT
When valve guide is removed, replace with oversized [0.2 mm (0.008 in)] valve guide.
SEM188A
Standard
Intake : 5.965 - 5.980 mm (0.2348 - 0.2354 in)
Exhaust : 5.955 - 5.970 mm (0.2344 - 0.2350 in)
SEM938C
Standard
Intake and Exhaust
: 6.000 - 6.018 mm (0.2362 - 0.2369 in)
Valve guide clearance:
Standard
Intake : 0.020 - 0.053 mm (0.0008 - 0.0021 in)
Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)
Limit
Intake : 0.08 mm (0.003 in)
Exhaust : 0.09 mm (0.004 in)

EM-78
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CYLINDER HEAD

1. To remove valve guide, heat cylinder head to 110 to 130°C (230
to 266°F) by soaking in heated oil.
2. Drive out valve guide with a press [under a 20 kN (2 ton, 2.2 US
ton, 2.0 lmp ton) pressure] or hammer and suitable tool.
CAUTION:
Cylinder head contains heat, when working, wear protective
equipment to avoid getting burned.
3. Ream cylinder head valve guide hole with a valve guide reamer
(commercial service tool).
4. Heat cylinder head to 110 to 130°C (230 to 266°F) by soaking in
heated oil.
5. Press valve guide from camshaft side to dimensions as shown
in the figure.
CAUTION:
Cylinder head contains heat, when working, wear protective
equipment to avoid getting burned.
SEM008A
SEM931C
Valve guide hole diameter (for service parts):
Intake and exhaust
: 10.175 - 10.196 mm (0.4006 - 0.4014 in)
SEM932C
SEM008A
Projection “H”:
Intake : 10.1 - 10.3 mm (0.398 - 0.406 in)
Exhaust : 10.0 - 10.4 mm (0.394 - 0.409 in)
PBIC2187E