PG-68
HARNESS
VIAS EC Variable Induction Air Control System
VSSA/T AT Vehicle Speed Sensor A/T (Revolution Sensor)
VSSMTR AT Vehicle Speed Sensor MTR
WARN DI Warning Lamps
WINDOW GW Power Window
WIP/R WW Rear Wiper and Washer
WIPER WW Front Wiper and WasherCode Section Wiring Diagram Name
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-23
4WD control unit inspection table ...................... TF-30
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-40
A/T fluid replacement ............................. AT-17, MA-41
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-53
A/T indicator ........................................................ DI-53
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-409,
EC-416
, EC-432, EC-815, EC-822, EC-838, EC-1099,
EC-1138
, EC-1285, EC-1455, EC-1493, EC-1624
Accelerator pedal released position learning .... EC-46, EC-559
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-8
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE-QR25DE) ..... EM-16
Air cleaner and air duct(YD22DDTi) ............... EM-142
Air cleaner filter replacement(QR20DE-QR25DE) ........
MA-24
Air cleaner filter replacement(YD22DDTi) ......... MA-35
Air cleaner filter(QR20DE-QR25DE) ................. EM-16
Air cleaner filter(YD22DDTi) ........................... EM-142
Air conditioner cut control .... EC-38, EC-551, EC-988,
EC-1364
Air flow meter - See Mass air flow sensor ....... EC-151,
EC-644
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-13
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DE-QR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-130
Antenna - See Power antenna ........................... AV-37
APP2PW - Wiring diagram ........... EC-1241, EC-1580
APPS - Wiring diagram . EC-1101, EC-1457, EC-1626
APPS1 - Wiring diagram ................... EC-411, EC-817
APPS2 - Wiring diagram .. EC-418, EC-824, EC-1140,
EC-1495
APPS3 - Wiring diagram ... EC-434, EC-840, EC-1287
ASC/BS - Wiring diagram ............. EC-1208, EC-1547
ASC/SW - Wiring diagram EC-379, EC-782, EC-1220,
EC-1559
ASCBOF - Wiring diagram ................ EC-507, EC-947
ASCD ................................................ EC-529, EC-969
ASCD brake switch EC-387, EC-506, EC-790, EC-946
ASCD indicator lamp ........................ EC-514, EC-954
ASCD steering switch ....................... EC-377, EC-780
ASCIND - Wiring diagram EC-515, EC-955, EC-1342,
EC-1693
Ashtray illumination .......................................... LT-121
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-40,
MA-42
Axle ................................................................... MA-46
B
Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................. LT-100
Back-up lamp ...................................... LT-100, LT-118
Back-up lamp switch (M/T) ............................... MT-15
Barometric pressure (BARO) sensor ............ EC-1303,
IDX-7
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
P
Park/Neutral position switch ............. EC-398
, EC-802,
EC-1322
, EC-1673
Park/neutral position switch (A/T) .................... AT-100
Park/neutral position switch (M/T) ..................... MT-15
PCV (positive crankcase ventilation) . EC-527, EC-967
PGC/V - Wiring diagram .................................. EC-271
PHASE - Wiring diagram ................... EC-258, EC-703
Pilot bushing replacement - See Pilot
converter(QR20DE-QR25DE) ........................... EM-89
Piston assembly(QR20DE-QR25DE) .............. EM-111
Piston pin inspection(QR20DE-QR25DE) ....... EM-107
Piston pin inspection(YD22DDTi) .................... EM-242
Piston ring inspection(QR20DE-QR25DE) ...... EM-108
Piston ring inspection(YD22DDTi) ................... EM-247
Piston to bore clearance(QR20DE-QR25DE) . EM-111
Piston to bore clearance(YD22DDTi) .............. EM-250
PNP/SW - Wiring diagram EC-400, EC-804, EC-1323,
EC-1674
POS - Wiring diagram ........................ EC-251, EC-695
POWER - Wiring diagram .................................... PG-3
Power antenna .................................................. AV-37
Power door lock .................................................. BL-22
Power seat ......................................................... SE-10
Power socket ................................................... WW-31
Power steering fluid level ......................... PS-6, MA-45
Power steering gear .......................................... PS-16
Power steering oil pressure switch EC-1326, EC-1677
Power steering oil pump .................................... PS-27
Power steering pressure (PSP) sensor .......... EC-278,
EC-711
Power steering system bleeding .......................... PS-6
Power supply routing ........................................... PG-2
Power window .................................................. GW-40
Precations for Leak detection dye ................... ATC-12
Precautions (General) .......................................... GI-4
Pre-delivery inspection ........................................ MA-4
Pressure plate - See Clutch cover ..................... CL-16
PRGVLV - Wirng diagram ............................... EC-885
Propeller shaft ..................................................... PR-3
Propeller shaft on vehicle service ........................ PR-3
PS/SEN - Wiring diagram .................. EC-279, EC-712
PST/SW - Wiring diagram ............. EC-1327, EC-1678
Q
Quick-glow system ........................ EC-1305
, EC-1643
R
R/FOG - Wiring diagram ................................... LT-112
Radiator(QR20DE-QR25DE) ................ CO-12, CO-15
Radiator(YD22DDTi) ............................ CO-35, CO-39
Radio - See Audio ............................................... AV-4
Rear air spoiler .................................................... EI-30
Rear bumper ........................................................ EI-17
Rear disc brake ................................................. BR-32
Rear door ............................................................ BL-18
Rear fog lamp ................................................... LT-112
Rear panel finisher .............................................. EI-31
Rear seat ........................................................... SE-32
Rear seat belt ...................................................... SB-4
Rear side window ............................................. GW-13
Rear suspension ............................................... RSU-5
Rear washer .................................................... WW-14
Rear window defogger ...................................... GW-17
Rear wiper ....................................................... WW-14
Refrigerant connection precaution ..................... ATC-5
Refrigerant discharging evacuating charging ATC-141
Refrigerant general precaution .......................... ATC-5
Refrigerant lines ............................................. ATC-141
Refrigerant pressure sensor EC-474, EC-914, ATC-18,
ATC-94
, ATC-157
Refrigeration cycle ........................................... ATC-18
Release bearing (clutch) .................................... CL-14
Removal and installation (A/T) ......................... AT-413
Removal and installation (Transfer) ................... TF-57
Reverse idler shaft (M/T) ...................... MT-23, MT-41
Reverse lamp switch (M/T) - See Back-up lamp switch
(M/T) .................................................................. MT-15
Reverse main gear (M/T) ...................... MT-23, MT-41
Rocker cover(QR20DE-QR25DE) .................... EM-44
Rocker cover(YD22DDTi) ............................... EM-178
Room lamp ....................................................... LT-132
Room lamp - See Interior lamp ......................... LT-132
ROOM/L - Wiring diagram ................................ LT-132
RP/SEN - Wiring diagram .................. EC-475, EC-915
RRO2 - Wiring diagram ..................... EC-852, EC-868
S
S/LOCK - Wiring diagram ....................... BL-24
, BL-45
S/SIG - Wiring diagram .................. EC-1345, EC-1696
SCTC/V - Wiring diagram ............. EC-1232, EC-1265,
EC-1271
, EC-1276, EC-1281, EC-1571, EC-1604,
EC-1610
, EC-1615, EC-1620
SEAT - Wiring diagram ...................................... SE-11
Seat belt inspection .......................................... MA-47
Seat belt pre-tensioner disposal ..................... SRS-42
Seat belt, front ..................................................... SB-3
Seat belt, rear ...................................................... SB-4
Seat, front .......................................................... SE-24
Seat, rear ........................................................... SE-32
Self-diagnosis (Transfer) ................................... TF-32
SEN/PW - Wiring diagram ................. EC-373, EC-776
Sheft warning system ...................................... BL-104
SHIFT - Wiring diagram ................................... AT-399
Shift control components (M/T) ............. MT-25, MT-43
Shift fork (M/T) ...................................... MT-25, MT-43
Shift lever ........................................................... MT-16
Shift lock system .............................................. AT-398
Shift schedule .................................................. AT-530
Shift solenoid valve A (A/T) ............................. AT-128
Shift solenoid valve B (A/T) ............................. AT-128
Side air bag (satellite) sensor ......................... SRS-39
Side window - See Rear side window ............... GW-13
Spark plug replacement(QR20DE-QR25DE) ... MA-26
IDX-9
A
C
D
E
F
G
H
I
J
K
L B
IDX
ALPHABETICAL INDEX
WINDOW - Wiring diagram .............................. GW-46
Window, back ................................................... GW-15
Window, back door ........................................... GW-15
Window, door ...................................... GW-80, GW-83
Window, rear side ............................................. GW-13
Window, side - See Rear side window ............. GW-13
WIP/R - Wiring diagram ................................... WW-14
WIPER - Wiring diagram ................................... WW-6
Wiper and washer .............................................. WW-4
Wiper, front ........................................................ WW-4
Wiper, rear ....................................................... WW-14
Wiring Diagram (Cell code) list .......................... PG-65
Wiring diagrams .................................................. GI-14
Withdrawal lever (clutch) ................................... CL-14
Wrist pin - See Piston pin inspection(QR20DE-QR25DE)
..........................................................................EM-107