EC-1410
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
*:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC by performing the DTC Confirma-
tion Procedure, be sure to select to “DATA MONITOR (AUTO
TRIG)” mode. You can confirm the malfunction at the moment it
is detected.
–While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC will be dis-
played. Refer to GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" , “INCIDENT SIMU-
LATION TESTS”.
2. “MANU TRIG”
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
GLOW RLY
Ignition switch: ON (Engine
stopped)
Turn the glow relay ON and OFF
using CONSULT-II and listen to
operating sound.Glow relay makes the operating
sound.Harness and connector
Glow relay
EGR VOL CONT/
V
Ignition switch: ON
Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.Harness and connector
EGR volume control valve
PRES REGULA-
TOR
Ignition switch: ON
Change fuel rail pressure using
CONSULT-IIFuel leaks.Fuel line
Fuel pressure relief valve
PUMP LEANT
CLEAR
This mode is used for performing Fuel Pump Learning Value Clearing. Refer to EC-1370, "Fuel Pump Learning
Value Clearing" . TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
PBIB0480E
SEF707X
EC-1412
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.P/N POSI SW
Ignition switch: ONShift lever: Neutral position ON
Except above OFF
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel is in neutral posi-
tion. (Forward direction)OFF
Steering wheel is turned. ON
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
IGN SW
Ignition switch: ON → OFF ON → OFF
ACT CR PRESS
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 20 - 30 MPa
2,000 rpm 45 - 55 MPa
MAIN INJ WID
Engine: After warming up
Shift lever: Neutral position
Idle speedNo-load 0.68 - 0.78 msec
Blower fan switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
GLOW RLY Refer to EC-1643, "
GLOW CONTROL SYSTEM" .
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
COOLING FAN
When cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HI
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
INT/A VOLUME
Engine: After warming up, idle the engine 150 - 450 mg/st
INT/M PRES SE [kPa]
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle Approx. 100 kPa
2,800 rpm Approx. 126 kPa
4,000 rpm Approx. 106 kPa
BARO SEN
Ignition switch: ONAltitude
Approx. 0m: Approx. 100.62 kPa
(1.0062 bar, 1.026 kg/cm
2 , 14.59
psi)
Approx. 1,000 m: Approx. 88.95
kPa (0.8895 bar, 0.907 kg/cm
2 ,
12.90 psi)
Approx. 1,500 m: Approx. 83.16
kPa (0.8316 bar, 0.848 kg/cm
2 ,
12.06 psi)
Approx. 2,000 m: Approx. 78.36
kPa (0.7836 bar, 0.799 kg/cm
2 ,
11.36 psi)
CYL COUNT
Engine is running 1 → 3 → 4 → 2 MONITOR ITEM CONDITION SPECIFICATION
EC-1538
[YD (WITHOUT EURO-OBD)]
DTC P0501 ASCD VEHICLE SPEED SENSOR
DTC P0501 ASCD VEHICLE SPEED SENSORPFP:24810
Component DescriptionEBS01FDA
The ECM receives vehicle speed sensor signal via CAN communication line. It is sent from combination
meter. The ECM uses this signal for ASCD control. Refer to EC-1690, "
AUTOMATIC SPEED CONTROL
DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis LogicEBS01FDB
The MI will not light up for this self-diagnosis.
NOTE:
If DTC P0501 is displayed with DTC U1000 first perform the trouble diagnosis for DTC U1000. Refer
to EC-1425, "
DTC U1000 CAN COMMUNICATION LINE" .
DTC Confirmation ProcedureEBS01FDC
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (ESP switch OFF).
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Drive the vehicle at more than 10 km/h (6 MPH) for at least 5
seconds.
4. If DTC is detected, go to EC-1539, "
Diagnostic Procedure" .
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P0501
0501Vehicle speed sen-
sor range/perfor-
manceA change of vehicle speed signal is exces-
sively large during specified time.
Harness or connectors
(The CAN communication line is open or
shorted.)
Combination meter
ABS actuator and electric unit (control unit)
(models without ESP)
ESP/TCS/ABS control unit (models with ESP)
Wheel sensor
ECM
SEF058YMBIB1085E
EC-1540
[YD (WITHOUT EURO-OBD)]
DTC P0502 ASCD VEHICLE SPEED SENSOR
DTC P0502 ASCD VEHICLE SPEED SENSORPFP:24810
Component DescriptionEBS01FDE
The ECM receives vehicle speed sensor signal via CAN communication line. It is sent from combination
meter. The ECM uses this signal for ASCD control. Refer to EC-1690, "
AUTOMATIC SPEED CONTROL
DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis LogicEBS01FDF
MI will not light up for this self-diagnosis.
NOTE:
If DTC P0502 is displayed with DTC U1000 first perform the trouble diagnosis for DTC U1000. Refer
to EC-1425, "
DTC U1000 CAN COMMUNICATION LINE" .
DTC Confirmation ProcedureEBS01FDG
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature (ESP switch OFF).
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Maintain the following condition for at least 5 seconds.
4. If DTC is detected, go to EC-1541, "
Diagnostic Procedure" .
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P0502
0502Vehicle speed sen-
sor circuit low inputVehicle speed signal is excessively low com-
pared with the driving condition.
Harness or connectors
(The CAN communication line is open or
shorted.)
Combination meter
ABS actuator and electric unit (control unit)
(models without ESP)
ESP/TCS/ABS control unit (models with ESP)
Wheel sensor
ECM
CKPS·RPM (TDC) More than 2,800 rpm
COOLAN TEMP/S More than 60°C (140 °F)
Clutch pedal Released
Shift lever 1st position
MBIB1084E
EC-1542
[YD (WITHOUT EURO-OBD)]
DTC P0503 ASCD VEHICLE SPEED SENSOR
DTC P0503 ASCD VEHICLE SPEED SENSORPFP:24810
Component DescriptionEBS01FDI
The ECM receives vehicle speed sensor signal via CAN communication line. It is sent from combination
meter. The ECM uses this signal for ASCD control. Refer to EC-1690, "
AUTOMATIC SPEED CONTROL
DEVICE (ASCD)" for ASCD functions.
On Board Diagnosis LogicEBS01FDJ
MI will not light up for this self-diagnosis.
NOTE:
If DTC P0503 is displayed with DTC U1000 first perform the trouble diagnosis for DTC U1000. Refer
to EC-1425, "
DTC U1000 CAN COMMUNICATION LINE" .
DTC Confirmation ProcedureEBS01FDK
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 3 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Start engine (ESP switch OFF).
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Drive the vehicle at more than 10 km/h (6 MPH) for at least 5
seconds.
4. If DTC is detected, go to EC-1543, "
Diagnostic Procedure" .
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P0503
0503Vehicle speed sen-
sor circuit high inputVehicle speed signal is excessively high com-
pared with the driving condition.
Harness or connectors
(The CAN communication line is open or
shorted.)
Combination meter
ABS actuator and electric unit (control unit)
(models without ESP)
ESP/TCS/ABS control unit (models with ESP)
Wheel sensor
ECM
SEF058YMBIB1085E
EC-1544
[YD (WITHOUT EURO-OBD)]
DTC P0504 ASCD BRAKE SWITCH
DTC P0504 ASCD BRAKE SWITCHPFP:25320
Component DescriptionEBS01FDM
When the brake pedal is depressed, ASCD brake switch (1) and
stop lamp switch (2) are turned ON. ECM detects the state of the
brake pedal by this input of two kinds (ON/OFF signal).
Refer to EC-1690, "
AUTOMATIC SPEED CONTROL DEVICE
(ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeEBS01FDN
Specification data are reference values.
On Board Diagnosis LogicEBS01FDO
MI will not light up for this diagnosis.
PBIB2882E
MONITOR ITEM CONDITION SPECIFICATION
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly
depressedON
BRAKE SW2
Ignition switch: ONBrake pedal and clutch pedal:
Fully releasedOFF
Brake pedal and/or clutch
pedal: Slightly depressedON
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P0504
0504ASCD brake switch
When the vehicle speed is above 5 km/h (3
MPH), ON signal from the stop lamp switch
and OFF signal from the ASCD brake
switch are sent to the ECM at the same
time.
Harness or connectors
(The stop lamp switch circuit is open or
shorted.)
Harness or connectors
(The ASCD brake switch circuit is open or
shorted.)
Harness or connectors
(The ASCD clutch switch circuit is open or
shorted.)
Stop lamp switch
ASCD brake switch
ASCD clutch switch
Incorrect stop lamp switch installation
Incorrect ASCD brake switch installation
Incorrect ASCD clutch switch installation
ECM
DTC P0580, P0581 ASCD STEERING SWITCH
EC-1557
[YD (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0580, P0581 ASCD STEERING SWITCHPFP:25551
Component DescriptionEBS01FDT
ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation
of switch, and determines which button is operated.
Refer to EC-1690, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeEBS01FDU
Specification data are reference values.
1. ASCD steering switch 2. RESUME/ACCELERATE switch 3. CANCEL switch
4. SET/COAST switch 5. MAIN switch
PBIB2877E
MONITOR ITEM CONDITION SPECIFICATION
MAIN SW
Ignition switch: ONMAIN switch: Released OFF
MAIN switch: Pressed ON
CANCEL SW
Ignition switch: ONCANCEL switch: Released OFF
CANCEL switch: Pressed ON
RESUME/ACC SW
Ignition switch: ONRESUME/ACCELERATE switch:
ReleasedOFF
RESUME/ACCELERATE switch:
PressedON
SET SW
Ignition switch: ONSET/COAST switch: Released OFF
SET/COAST switch: Pressed ON
EC-1664
[YD (WITHOUT EURO-OBD)]
BRAKE SWITCH
BRAKE SWITCHPFP:25230
DescriptionEBS0125Z
STOP LAMP SWITCH
The stop lamp switch (1) is installed to brake pedal bracket. The
switch senses brake pedal position and sends an ON-OFF signal to
the ECM. The ECM uses the signal to control the fuel injection con-
trol system.
ASCD BRAKE SWITCH (MODELS WITH ASCD)
When depress on the brake pedal, ASCD brake switch is turned OFF and stop lamp switch is turned ON. ECM
detects the state of the brake pedal by this input of two kinds (ON/OFF signal).
Refer to EC-1690, "
AUTOMATIC SPEED CONTROL DEVICE (ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeEBS01260
Specification data are reference values.
PBIB2883E
MONITOR ITEM CONDITION SPECIFICATION
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly
depressedON
BRAKE SW2
Ignition switch: ONBrake pedal and clutch pedal:
Fully releasedOFF
Brake pedal and/or clutch
pedal: Slightly depressedON