2005 NISSAN NAVARA transmission

ASSEMBLY
AT-305
D
E
F
G
H
I
J
K
L
MA
B
AT
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection.
23. Install needle bearing to transmission case.
CAUTION:
Take care with the direction of needle bearing. Refer toAT-
261, "Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings".
24. Install revolution sensor to transmission case and then tighten
mounting bolt to the specified torque. Refer toAT- 2 5 1 , "
Compo-
nents".
CAUTION:
lDo not subject it to impact by dropping or hitting it.
lDo not disassemble.
lDo not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
lDo not place in an area affected by magnetism.
25. As shown in the figure, drive to rear oil seal into rear extension
(2WD models) or adapter case (4WD models) until it is flush
usingadrift.Specified clearance “A”:
Standard: Refer toAT- 3 2 5 , "
Reverse Brake".
SCIA3129E
SCIA5031E
SCIA2320E
SCIA7221E

ASSEMBLY
AT-307
D
E
F
G
H
I
J
K
L
MA
B
AT
31. Install parking gear to output shaft.
32. Install output shaft in transmission case.
CAUTION:
Be careful not to mistake front for rear because both sides
look similar. (Thinner end is front side.)
33. Install bearing race to output shaft.
34. Install rear extension assembly (2WD models) or adapter case assembly (4WD models) according to the
following procedures.
a.2WD models
i. Apply Anaerobic Liquid Gasket (Loctite 518) or equivalent to
rear extension assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the transmission case and rear extension assembly
mounting surfaces.
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AT-308
ASSEMBLY
ii. Install rear extension assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii. Tighten rear extension assembly mounting bolts to specified
torque. Refer toAT- 2 5 1 , "
Components".
lSelf-sealing bolt (1)
:Bolt(10)
b.4WD models
i. Install gasket onto transmission case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly
mounting surfaces.
ii. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between parking pawl and park-
ing actuator support when assembling adapter case assem-
bly.
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SCIA5205E

AT-312
ASSEMBLY
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
47. Install seal rings in input clutch assembly.
48. Install band servo anchor end pin and lock nut in transmission
case.
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear to front carrier assembly.
CAUTION:
Apply ATF to front sun gear bearing and 3rd one-way clutch
end bearing.
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SCIA5269E
SCIA6512E
SCIA5498E
SCIA5014E

AT-314
ASSEMBLY
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1”and“M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
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SCIA7074E
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J=K–L
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SCIA3125E
SCIA3124E

ASSEMBLY
AT-315
D
E
F
G
H
I
J
K
L
MA
B
AT
b. Measure dimension “M1”.
c. Measure dimension “M
2”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
lSelect proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bear-
ing race selection.
SCIA3126E
SCIA3127E
“M”: Distance between transmission case fitting sur-
face of oil pump and needle bearing on oil pump.
M=M
1–M2
SCIA3125E
T1=J–M
Total end play “T
1
”:Refer toAT- 3 2 5 , "
To ta l E n d P l a y".
SCIA2810E

AT-316
ASSEMBLY
Assembly (2)
ECS00G3N
1. Install O-ring to oil pump assembly.
2. Install bearing race to oil pump assembly.
3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump baring.
4. Apply Liquid Gasket (Three Bond 1215) or equivalent to oil
pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
SCIA5172E
SCIA6529E
SCIA2811E
SCIA4636E

ASSEMBLY
AT-317
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Tighten oil pump mounting bolts to the specified torque. Refer to
AT- 2 5 1 , "
Components".
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
7. Install converter housing to transmission case, and then tighten
mounting bolts to the specified torque. Refer toAT- 2 5 1 , "
Com-
ponents"
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con-
nector.
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SCIA5034E
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