Page 1118 of 3171
EC-138
DTC P0217 ENGINE OVER TEMPERATURE
5.CHECK RESERVOIR TANK CAP
Apply pressure to cap with a tester and check reservoir tank cap
relief pressure.
Refer toCO-13, "
Checking Reservoir Tank Cap".
OK or NG
OK >> GO TO 6.
NG >> Replace reservoir tank cap.
6.CHECK COMPONENT PARTS
Check the following.
lThermostat. Refer toCO-23, "THERMOSTAT AND WATER PIPING".
lEngine coolant temperature sensor. Refer toEC-107, "Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
7.CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go toEC-140, "
Main 12 Causes of Overheating".
>>INSPECTION END
SLC755AC
Page 1119 of 3171

DTC P0217 ENGINE OVER TEMPERATURE
EC-139
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EC
PROCEDURE A
1.CHECK COOLILNG FAN POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect IPDM E/R harness connectors E14.
3. Check voltage between IPDM E/R terminal 22 and ground with
CONSULT-II or tester.
OK or NG
OK >> GO TO 3.
NG >> GO TO 2.
2.DETECT MALFUNCTIONING PART
Check the following.
l40A fusible link
lHarness for open or short between IPDM E/R and battery
>> Repair open circuit or short to ground in harness or connectors.
3.CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN AND SHORT
1. Disconnect cooling fan motor (1) harness connector.
–: Vehicle front
–Radiator shroud (upper) (2)
2. Check harness continuity between the following;
cooling fan motor terminal 1 and IPDM E/R terminal 20,
cooling fan motor terminal 2 and IPDM E/R terminal 24.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK COOLING FAN MOTER GROUND CIRCUIT FOR OPEN OR SHORT
1. Check harness continuity between cooling fan motor terminal 3 and ground.
Refer to Wiring Diagram.
2. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to power in harness or connectors.Voltage: Battery voltage
PBIB2607E
Continuity should exist.
MBIB1205E
Continuity should exist.
Page 1120 of 3171

EC-140
DTC P0217 ENGINE OVER TEMPERATURE
5.CHECK COOLING FAN MOTOR
Refer toEC-141, "
Component Inspection".
OK or NG
OK >> GO TO 6.
NG >> Replace cooling fan motors.
6.CHECK INTERMITTENT INCIDENT
PerformEC-70, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT".
OK or NG
OK >> Replace IPDM E/R. Refer toPG-14, "IPDM E/R (INTELLIGENT POWER DISTRIBUTION MOD-
ULE ENGINE ROOM)".
NG >> Repair or replace harness or connector.
Main 12 Causes of OverheatingEBS01KFQ
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer toCO-4, "
OVERHEATING CAUSE ANALYSIS". Engine Step Inspection item Equipment Standard Reference page
OFF 1
lBlocked radiator
lBlocked condenser
lBlocked radiator grille
lBlocked bumper
lVisual No blocking —
2
lCoolant mixturelCoolant tester 50 - 50% coolant mixture SeeMA-16, "Engine
Coolant Mixture Ratio".
3
lCoolant levellVisual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-7, "LEVEL
CHECK".
4
lReservoir tank caplPressure tester SeeCO-13, "Checking Reservoir Tank Cap".
ON*
25lCoolant leakslVisual No leaks SeeCO-7, "CHECKING
RADIATOR SYSTEM
FOR LEAKS".
ON*
26lThermostatlTouch the upper and
lower radiator hosesBoth hoses should be hot SeeCO-23, "THERMO-
STAT AND WATER PIP-
ING".
ON*
17lCooling fanlCONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-132
).
ON*
27lCooling fan (Crankshaft
driven)lVisual OperatingSeeCO-19, "COOLING
FA N".
OFF 8
lCombustion gas leaklColor checker chemical
tester 4 Gas analyzerNegative —
ON*
39lCoolant temperature
gaugelVisual Gauge less than 3/4
when driving—
lCoolant overflow to
reservoir tanklVisual No overflow during driving
and idlingSeeCO-7, "Changing
Engine Coolant".
OFF*
410lCoolant return from
reservoir tank to radia-
torlVisual Should be initial level in
reservoir tankSeeCO-7, "LEVEL
CHECK".
OFF 11
lCylinder headlStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-92, "CYLINDER
HEAD".
12
lCylinder block and pis-
tonslVisual No scuffing on cylinder
walls or pistonSeeEM-110, "CYLIN-
DER BLOCK".
Page 1121 of 3171
DTC P0217 ENGINE OVER TEMPERATURE
EC-141
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EC
Component InspectionEBS01KFR
COOLING FAN MOTOR
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Cooling fan speedCooling fan motor terminals
(+) (-)
Low (LOW) 1 3
High (HI) 2 3
MBIB1241E
Page 1128 of 3171

EC-148
DTC P0234 TC SYSTEM
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
On Board Diagnosis LogicEBS01KG4
The MI will not light up for this self-diagnosis.
NOTE:
If DTC P0234 is displayed with DTC P0652 or P0653, first perform the trouble diagnosis for DTC P0652
or P0653. Refer toEC-227, "
DTC P0652, P0653 SENSOR POWER SUPPLY".
Overall Function CheckEBS01KG5
Use this procedure to check the overall function of the turbocharger. During this check, a DTC might not be
confirmed.
1. Start engine and let it idle.
2. Make sure that turbocharger control actuator (1) rod moves
slightly when engine is started.
3. If NG, go toEC-150, "
Diagnostic Procedure".
105
11 3BR
BRECM relay (self shut-off)[Ignition switch ON]
[Ignition switch OFF]lFor a few seconds after turning ignition
switch OFFApproximately 1.0V
[Ignition switch OFF]
lMore than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
11 9
120R
GPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0234
0234Turbocharger overboost
conditionECM detects turbocharger boost pressure
is excessively high.
lTurbocharger
lVa c u u m p u m p
lTurbocharger boost sensor
lTurbocharger boost control solenoid valve
MBIB1207E
Page 1130 of 3171

EC-150
DTC P0234 TC SYSTEM
Diagnostic Procedure
EBS01KG7
1.CHECK VACUUM SOURCE
1. Turn ignition switch OFF.
2. Disconnect vacuum hose connected to turbocharger control
actuator (1).
3. Start engine and let it idle.
4. Check vacuum hose for vacuum existence.
OK or NG
OK >> GO TO 8.
NG >> GO TO 2.
2.CHECK VACUUM HOSES AND VACUUM GALLERY
1. Turn ignition switch OFF.
2. Check vacuum hoses and vacuum gallery for clogging, cracks or improper connection.
Refer toEC-16, "
Vacuum Hose Drawing".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace vacuum hoses and vacuum gallery.
3.CHECK TURBOCHARGER BOOST CONTROL SOLENOID VALVE POWER SUPPLY CIRCUIT
1. Disconnect turbocharger boost control solenoid valve (1) har-
ness connector.
–: Vehicle front
–Alternator (2)
2. Turn ignition switch ON.
3. Check voltage between turbocharger boost control solenoid
valve terminal 1 and ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.Vacuum should exist.
MBIB1208E
SEF109L
MBIB1206E
Voltage: Battery voltage
MBIB1242E
Page 1160 of 3171
EC-180
DTC P0341 CMP SENSOR
Diagnostic Procedure
EBS01KHE
1.CHECK STARTING SYSTEM
Turn ignition switch to START position.
Ye s o r N o
Yes >>GOTO2.
No >> Check starting system. (Refer toSC-27, "
STARTING SYSTEM".)
2.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body.
Refer toEC-78, "
Ground Inspection".
OK or NG
OK >> GO TO 3.
NG >> Repair or replace ground connections.Does the starter motor operate?
Does the engine turn over?
: Vehicle front
1. Body ground E21 2. ECM 3. Body ground E41
4. A/C high-pressure service valve 5. ABS actuator and electric unit
(control unit)6. Body ground E61
MBIB1218E
Page 1164 of 3171
EC-184
DTC P0501 ASCD VEHICLE SPEED SENSOR
WITHOUT CONSULT-II
TESTING CONDITION:
Step 2 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
1. Start engine.
2. Drivethevehicleatmorethan10km/h(6MPH).
3. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
4. Perform Diagnostic Test Mode II (Self-diagnostic results) with ECM.
5. If DTC is detected, go toEC-184, "
Diagnostic Procedure".
Diagnostic ProcedureEBS01KHK
1.CHECK DTC WITH ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Refer toBRC-8, "
TROUBLE DIAGNOSIS".
OK or NG
OK >> GO TO 2.
NG >> Repair or replace.
2.CHECK COMBINATION METER
Check combination meter function.
Refer toDI-4, "
COMBINATION METERS".
>>INSPECTION END