2005 MERCEDES-BENZ SPRINTER Fluid

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Page 86 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (3) Install the locking bolt for the rotor (Fig. 27).
Tighten to 23 N´m (204 in. lbs.).
(4) Install the disc brake caliper adapter (Fig. 27).
Tighten to 170 N´m (125 ft. lbs.) (Refer to 5 -
BRAKES/H

Page 96 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Install the hydraulic control unit into the rub-
ber mounts (Fig. 5).
(2) Reconnect the brake lines to the hydraulic con-
trol unit (Fig. 5).Do not mix up the brake lines.
Tighten the

Page 97 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual COOLING
TABLE OF CONTENTS
page page
COOLING
OPERATIONÐCOOLING SYSTEM...........1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - PRELIMINARY
CHECKS.............................1DIAGNOSIS AND TESTING -

Page 107 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual Operate tester pump to apply 103.4 kPa (15 psi)
pressure to system. If hoses enlarge excessively or
bulges while testing, replace as necessary. Observe
gauge pointer and determine condition of cooling

Page 112 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Clean all sealing surfaces.
(2) Position and install thermostat housing with
new gasket (Fig. 8). Tighten bolts to 9N´m (80
lbs.in.).
NOTE: Inspect condition of all clamps and hoses,

Page 126 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual The TCM continuously checks for electrical prob-
lems, mechanical problems, and some hydraulic prob-
lems. When a problem is sensed, the TCM stores a
diagnostic trouble code (DTC). Some of these codes

Page 171 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTRUMENT CLUSTER
TABLE OF CONTENTS
page page
INSTRUMENT CLUSTER
DESCRIPTION..........................2
OPERATION............................5
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER..............

Page 173 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual arate take out and connector of the vehicle wire
harness.
Located between the rear cover and the cluster
hood is the cluster housing. The molded plastic clus-
ter housing serves as the carrier for the