2004 MITSUBISHI ENDEAVOR Rear end

0.03 - 0.04 mm (0.0012 - 0.0016 inch) < No.2, 3 >
Limit: 0.1 mm (0.003 inch)
Fig. 152: Measuring Width Of Smashed Plastic Gauge

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CRANKSHAFT REAR OIL SEAL 1. Check the oil seal lip for wear and damage.
2. Check the rubber for deterioration or hardening.
3. Check the oil seal case for cracks and damage. CYLINDER BLOCK 1. Visually check for scratches, rust, and corrosion. Use a flaw detecting agent for
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

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.
2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" and select scan tool MB991958 "Belt
Tension Measurement" from the menu screen.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of +/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration fre
quenc
y of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let an
y contaminants such as water or
oil get onto the microphone.
If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 13: Connecting Special Tool MB991668 To Scan Tool MB99195

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2. Connect scan tool MB991958 to the data link connector.
3. Turn the ignition switch to the "ON" position and select "Belt Tension
Measurement" from the special tool MB991824 screen menu.
4. Hold special tool MB991668 (microphone) to the middle of the drive belt
between the pulleys (at the place indicated by the arrow), about 10 - 20 mm
(0.4 - 0.8 inch) away from the rear surface of the belt and so that it is
perpendicular to the belt (within an angle of+/-15 degree angle).
5. Gently tap the middle of the belt between the pulleys (the place indicated by
the arrow) with your finger as shown in the illustration, and check that the
vibration frequency of the belt is within the stan
dard value.
CAUTION:
The temperature of the surface of the belt
should be as close as possible to underhood
temperature. Do not let any contaminants such as water or
oil get onto the microphone. If strong gusts of wind blow against the
microphone or if there are any loud sources
of noise nearby, the values measured by the
microphone may not correspond to actual
values. If the microphone is touching the belt while
the measurement is being made, the values
measured by the microphone may not
correspond to actual values. Do not take the measurement while the
vehicle's engine is running.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 77: Cleaning Crankshaft

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REMOVAL AND INSTALLATION < REAR OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 78: Identifying Rear Oil Seal With Component

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Required Special Tools:
MD998718: Crankshaft Rear Oil Seal Installer MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> DRIVE PLATE BOLTS REMOVAL Use special tool MD998781 to secure the drive plate and remove the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 79: Removing Drive Plate Bolts

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INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT REAR OIL SEAL INSTALLATION 1. Apply a small amount of engine oil to the entire circumference of the oil seal
lip.
2. Use special tool MD998718 to tap in the oil seal as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

TROUBLESHOOTING HINTS
Malfunction of the speaker Damaged wiring harness or connector Malfunction of the radio and CD player
DIAGNOSIS
STEP 1. Check which speaker has no sound on the vehicles with six
speakers.
Determine which speaker does not sound.
Q: Which speaker does not sound?
Tweeter (LH) : Go to Step 2.
Tweeter (RH) : Go to Step 5 .
Front door speaker (LH) : Go to Step 8 .
Front door speaker (RH) : Go to Step 11 .
Rear door speaker (LH) : Go to Step 14 .
Rear door speaker (RH) : Go to Step 17 .
STEP 2. Check the tweeter (LH).
1. Remove the tweeter (LH). Refer to SPEAKER
.
2. Check that the tweeter (LH) generates noise when a five-volt voltage is
a
pplied on the tweeter
(LH
) terminal.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor

Fig. 80: Identifying Connector C
-13
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Q: Is the wiring harness between front door speaker (RH) connector E-08
(terminals 1 and 2) and radio and CD player connector C-105 (terminals
16 and 24) in good condition?
YES: The procedure is complete.
NO: Repair the wiring harness. The front door speaker (RH) should
sound.
STEP 14. Check the rear door speaker (LH).
1. Remove the rear door speaker (LH). Refer to SPEAKER
.
2. Check that the rear door speaker (LH) generates noise when a five-volt
volta
ge is a
pplied on the rear door s
peaker
(LH
) terminal.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Radio With Tape Player & Cd Player - Endeavor