2004 MITSUBISHI ENDEAVOR tow

Fig. 164: Removing & Installing G
-Sensor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINT >>A<< G-SENSOR INSTALLATION The arrow mark on the G-sensor must point toward the rear of the vehicle. INSPECTION G-SENSOR CHECK Required Special Tool:
MB991348: Test Harness Set
1. Disconnect the G-sensor connector and connect special tool MB991348, between the disconnected connectors.

2004 Mitsubishi Endeavor LS
2004 BRAKES Anti-Lock Braking System (ABS) - Endeavor

Required Special Tools:
MB990607: Torque Wrench Socket MB990930: Installer Adapter MB990931: Installer Adapter MB990936: Installer Adapter MB990938: Handle MB991625: Special Socket (41) MB991632: Clearance Dummy Plate MD998323: Bearing Installer MD998333: Oil Pump Remover MD998338: Oil Pump Remover MD998412: Guide MD998913: Dial Gauge Extension MD998924: Spring Compressor Retainer
DISASSEMBLY
CAUTION:
Because the automatic transaxle is manufactured
from high-precision parts, care must be taken not
to scratch or damage these parts during
disassembly and assembly. The working area should be covered with a
rubber mat to keep it clean at all times. Do not wear any cloth gloves and do not use any
shop towels during disassembly. Use only nylon
cloth, paper towels or any other lint-free material. Parts which have been disassembled should all
be cleaned. Metal parts can be cleaned with
normal detergent, but they should be dried
completely using compressed air. Clutch discs, plastic thrust plates and rubber
parts should be cleaned with automatic

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

1. Install special tool MD998412 in the installation screw hole of the transfer
drive gear bearing located in the transaxle case. Using this as a guide, install
the transfer drive gear bearing and gear in the transaxle case.
Fig. 63: Installing Special Tool In Installation Screw Hole Of Transfer
Drive Gear Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the eight mounting bolts of the transfer drive gear bearing to the
s
pecified tor
que.
Do not use cloth gloves or shop towels during
assembly. Use nylon cloth or other lint-free
material.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 168: Checking Installation Direction Of Thrust Bearings Number 3 And 4

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ONE-WAY CLUTCH INSTALLATION Insert the one-way clutch into the overdrive annulus gear so that the arrow points
towards the out
put
planetar
y carrier.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

3. If the door is stiff to lock and unlock:
1. Adjustment by using the striker (toward the inside of the vehicle and
vertical direction)
Install an a
ppropriate bolt instead of the striker mountin
g bolt, and use
Fig. 8: Identifying Hinge Parts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Use a chisel or grinder to release the door hinge
mounting bolt washer, which is welded to the door
hinge.
3. On completion, paint the affected area with touch-up
paint to prevent corrosion.
4. Install the door hinge (Refer DOOR ASSEMBLY
).

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

special tool MB990939 and a hammer to tap the bolt in the desired
direction.
Fig. 9: Adjusting Lock

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Adjustment by using the striker (toward the outside of the vehicle)
Use special tools MB990211 and MB990243 to pull the striker toward the
outside of the vehicle.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Door - Endeavor

Fig. 12: Drive Belt Routing Power Steering Pump Belt)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS COOLING SYSTEM SPECIFICATIONS Application
Specification
Coolant Replacement Interval
60,000 Miles
Coolant CapacityAWDWith Towing Kit
10.1 Qts. (9.6L)
Without Towing Kit
9.5 Qts. (9.0L)
FWD
9.5 Qts. (9.0L)
Pressure Cap
14-18 psi (.98-1.27

2004 Mitsubishi Endeavor Limited
2004 ENGINE COOLING Specifications & Drive Belt Routing - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
3. Replace the radiator cap if the reading does not remain at or above the limit.
ENGINE COOLANT REPLACEMENT 1. Drain the water from the radiator, heater core and engine after unplugging the
radiator drain plug and removing the radiator cap.
2. Drain the water in the water jacket by unplugging the drain plug of the cylinder
block. For the right bank side on AWD vehicles, drain the engine coolant from
the water feed tube assembly of the transfer box.
3. Remove the radiator condenser tank assembly and drain the coolant.
4. Drain the coolant then clean the path of the coolant by injecting water into the
radiator from the radiator cap area.
WARNING:When removing the radiator cap, use care to avoid
contact with hot coolant or steam. Place a shop
towel over the cap and turn the cap
counterclockwise a little to let the pressure escape
through the vinyl tube. After relieving the steam
pressure, remove the cap by slowly turning it
counterclockwise.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor