2004 MITSUBISHI ENDEAVOR tow

equivalen
t
Quantity:
< FWD, AWD without Towing kit > 9.0 dm
3 (9.5 quarts)
< AWD with Towing kit > 9.6 dm
3 (10.1 quarts)
Fig. 42: Identifying Air Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Reinstall the radiator cap.
10. Start the en
gine and let it warm u
p until the thermostat o
pens.
NOTE: For how to use special tool MB991871, refer to its
manufacturer's instructions.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 5: Holding The Drive Plate Or Flywheel Using Special Tool MD998781

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Clean the bolt hole in crankshaft bolt, damper pulley seating surface and the
washer.
3. Degrease the cleaned seating surface of the damper pulley.
4. Install the damper pulley.
5. Apply a minimum amount engine oil to the thread and lower flange of the
crankshaft bolt.
6. Install the washer to the crankshaft bolt with its inside chamfered side toward
the bolt head.
7. Tighten the crankshaft bolt to the specified torque.
Tightening torque: 185+/-5 N.m (137+/-3 ft-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 77: Using Special Tool MD998774 For Install New Stem Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< VALVE SPRING INSTALLATION Install the valve s
prin
g end with its identification color toward the s
prin
g retainer.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

VALVE GUIDE REPLACEMENT PROCEDURE1. Remove the snap ring from the exhaust valve guide.
2. Using a press, remove the valve guide toward the cylinder head gasket surface.
Fig. 91: Identifying Valve Guide Replacement Procedure

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Re-bore the valve guide hole of the cylinder head so that it fits the press-fitted
oversize valve guide.
Valve Guide Hole Diameter:
CAUTION: Do not install a valve guide of the same size
again.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Install bearing with the groove toward the cylinder block.
5. Install the bearing having no groove to the bearing cap.
Fig. 145: Installing Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< CRANKSHAFT THRUST BEARING INSTALLATION 1. Install the thrust bearing in the No.3 bearing bore in the cylinder block and in
the bearing cap. For easier installation, apply engine oil to the bearings; this
will hel
p hold them in
position.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 146: Installing Thrust Bearings

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. The thrust bearings must be installed with their groove toward the crankshaft
web.
>>E<< BEARING CAP/BEARING BOLT INSTALLATION 1. Attach the bearing cap on the cylinder block as shown in the illustration.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 21: Disconnecting Crankshaft Position Sensor Connector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Cover the spark plug hole with a shop towel etc., during cranking. After the
engine has been cranked, check for foreign material adhering to the shop towel.
5. Set compression gauge to one of the spark plug holes.
WARNING:Keep your distance from the spark plug hole
when cranking. Oil, fuel, etc., may spray out
from the spark plug hole and may cause serious
injury.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 37: Setting Special Tool MB991895 To Front Fender Assembling Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CAUTION: Place a thick shop towel as shown so that sp
e
MB991454 does not dama
ge the front deck pa
n

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor