2004 MITSUBISHI ENDEAVOR tow

Fig. 41: Setting Special Tool MB991928 To Front Fender Assembling Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA. CAUTION: Place a thick shop towel as shown so that
special tool MB991454 does not damage the
front deck panel.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
Fig. 46: Removing Camshaft Oil Seal

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INSTALLATION SERVICE POINTS >>A<< CAMSHAFT OIL SEAL INSTALLATION 1. A
pply en
gine oil to the camshaft oil seal li
p.
cylinder head.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 54: Removing Camshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Cover the end of a flat-tipped screwdriver with a shop towel and insert into the
notched section of the oil seal, and pry out the oil seal to remove it.
<< D >> VALVE SPRING RETAINER LOCK REMOVAL Use special tool MD998772 to compress the valve spring, and remove the valve
sprin
g retainer locks.
cylinder head.
CAUTION: When removing valve spring retainer locks, leave the
piston of each cylinder in the TDC (Top Dead Center)
position. The valve may fall into the cylinder if the
piston is not properly in the TDC position.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 18: Pushing Out Drive Shaft And Inner Shaft Assembly From Hub Using Special Tools

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Remove the drive shaft from the hub by pulling the bottom of the brake disc
towards
you.

2004 Mitsubishi Endeavor LS
2004 DRIVELINE/AXLES Front Axle Hub & Axle Shafts - Endeavor

C. Using Puller Shaft (MB990242), Puller Bar (MB990244), Puller Body
(MB991354), and End Yoke Holder (MB990767), push out the axle shaft
assembly and inner shaft assembly (if equipped) from the hub. Remove the
axle shaft from the hub buy pulling the bottom of the brake disc towards you.
Insert a pry bar between the transaxle case and the axle shaft, then pry and
remove the axle shaft from the transaxle. See Fig. 8
. If the inner shaft is hard
to remove from the transaxle, strike the bracket assembly lightly with a plastic
hammer and remove the inner shaft.
D. Use Slide Hammer (MB991721) to remove the output shaft. CAUTION: When pulling the output shaft out from the
transaxle, be careful that the splined part of the
output shaft does not damage the oil seal.

2004 Mitsubishi Endeavor LS
2004 DRIVE AXLES Axle Shafts - Front - Endeavor

condition before measuring wheel alignment. TOE-IN Standard value: 0 +/- 3 mm (0 +/- 0.12 inch)
1. Adjust the toe-in by undoing the clip and jam nut, and turning the left and right
tie rod turnbuckles by the same amount (in opposite directions).
Fig. 5: Locating Jam Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Install the cli
p and ti
ghten the
jam nut to the s
pecified tor
que.
NOTE: The toe will move out as the left turnbuckle is turned
toward the front of the vehicle and the right turnbuckle
is turned toward the rear of the vehicle.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

1. Remove the steering gear and steering column shaft connecting bolt.
2. Pinch the steering column shaft clip with pliers, and pull up the shaft towards
the direction shown in illustration to disengage the steering column shaft from
the steering gear.
Fig. 34: Disengaging Steering Column Shaft From Steering Gear

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: If the steering column shaft is removed accidentally,
remove the steering column assembly and be sure to
insert the steering column shaft into the steering
column as shown in the figure.

2004 Mitsubishi Endeavor LS 2004 SUSPENSION Front - Endeavor

Fig. 120: Removing Steering Column Upper/Lower Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< < B > > STEERING LOCK CYLINDER REMOVAL 1. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
2. Using a small Phillips head screwdriver, pull the steering lock cylinder toward
you.
Fig. 121: Removing Steering Lock Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < FROM TO JANUARY 2004 >
WARNING:
Before removing the steering wheel, air bag
module assembly and clock spring refer to AIR BAG RESTRAINT SYSTEMS
).

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor