2004 MITSUBISHI ENDEAVOR tow

Fig. 123: Removing Steering Column Upper/Lower Cover

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< < B > > STEERING LOCK CYLINDER REMOVAL 1. Insert the key in the steering lock cylinder and turn it to the "ACC" position.
2. Using a small Phillips head screwdriver pull the steering lock cylinder toward
you
Fig. 124: Removing Lock Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION < UP TO DECEMBER 2003 > IGNITION SWITCH CONTINUITY CHECK Disconnect ignition switch connector C-308 without removing the ignition switch
and steering lock cylinder. Then check the continuity.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Ignition Switch - Endeavor

Fig. 8: Steering Angle Standard Value Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. If the steering angle is not within the standard value, adjust the toe.
Standard value: 0 +/- 3 mm (0 +/- 0.12 inch)
3. Adjust the toe by undoing the clip and jam nut, and turning the left and
right tie rod turnbuckles by the same amount (in opposite directions).
Q: Is the steering angle normal?
YES: Go to Step 2.
NO: Repeat the toe adjustment. Then go to Step 3.
NOTE: The toe will move out as the left turnbuckle is
turned toward the front of the vehicle and the right
turnbuckle is turned toward the rear of the vehicle.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 13: Measuring Play On Steering Wheel Circumference

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. If the play exceeds the limit, check on the steering shaft and steering linkage
connection. Correct or replace.
4. If the free play still exceeds the limit value, set the steering wheel straight
ahead with the en
gine sto
pped. A
pply 5 N
(1.1
poun
d) towards the steerin
g

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 15: Steering Angle Standard Value Chart

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. If the steering angle is not within the standard value, adjust the toe as follows.
Standard value: 0 +/- 3 mm (0 +/- 0.12 inch)
1. Loosen the jam nut, and unclip the bellows.
2. Adjust the toe by turning the left and right tie rod turnbuckles by the same
amount (in opposite directions).
3. Tighten the jam nut to the specified torque, and tighten the bellows by the
clip.
Tightening torque: 52 +/- 2 N.m (38 +/- 2 ft-lb)
NOTE: The toe will move out as the left turnbuckle is
turned toward the front of the vehicle and the right
turnbuckle is turned toward the rear of the vehicle.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Fig. 58: Installing Housing Mounting Bushing (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
ASSEMBLY SERVICE POINT >>B<< TOTAL PINION TORQUE ADJUSTMENT
CAUTION:
Be sure there is no ratcheting or catching when
operating the rack towards the shaft. Measure the total pinion torque through the
whole stroke of the rack.

2004 Mitsubishi Endeavor LS
2004 STEERING Power Steering - Endeavor

Q: Is the ABS sensor in good condition?
YES: Go to Step 6.
NO: Replace the ABS sensor. Then go to Step 16.
STEP 6. Check the wheel bearing for looseness.
DTC C1201 is set: Check the front right wheel bearing (Refer toWHEEL BEARING END PLAY CHECK
).
DTC C1206 is set: Check the front left wheel bearing (Refer to WHEEL BEARING END PLAY CHECK
).
DTC C1211 is set: Check the rear right wheel bearing (Refer to WHEEL BEARING END PLAY CHECK
).
DTC C1216 is set: Check the rear left wheel bearing (Refer to WHEEL BEARING END PLAY CHECK
).
Q: Is the wheel bearing end play within the standard value?
YES: Go to Step 7.
NO (front bearing end play is not within the standard value): Replace
the front hub assembly (Refer to FRONT AXLE HUB ASSEMBLY
, ).
Then go to Step 16.
NO (rear bearing end play is not within the standard value): Replace
the rear hub assembly (Refer to REAR AXLE
). Then go to Step 16.
STEP 7. Check the ABS rotor.
Check the ABS rotor, which DTC code indicates, for foreign material or
deformation.
DTC C1201 is set: Front right ABS sensor DTC C1206 is set: Front left ABS sensor
NOTE: If the wheel bearing is loose, the gap between the ABS
sensor and rotor may become excessive. Check the
wheel bearing, which DTC code indicates, for
looseness.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 94 NHTSA ID: , June 01, 2003 : Replacement:
Summary: wind deflector installation to reduce wind turbulence inside the vehicle when
driving with the sunroof open. *tt

2004 Mitsubishi ENDEAVOR 04 - Radio CD Player > EQUIPMENT : ELECTRICAL :
RADIO/TAPE DECK/CD ETC. [Part 353400 ]
TSB No: 0354005 NHTSA ID: , May 01, 2003 : Replacement:
Summary: improper alignment between the cd player and the cd opening on the center
instrument panel may cause difficulty ejecting cds. *tt

2004 Mitsubishi ENDEAVOR 04 - Tires > TIRES [Part 190000 ]
TSB No: 93 NHTSA ID: , May 01, 2003 : Replacement:
Summary: tire pressure monitoring system (tpms). *tt

2004 Mitsubishi ENDEAVOR 04 - Body > STRUCTURE : BODY [Part 162000 ]
TSB No: 93 NHTSA ID: , May 01, 2003 : Replacement:
Summary: undercoating appearance. *tt

2004 Mitsubishi ENDEAVOR 04 - Trailer Hitch > TRAILER HITCHES [Part 210000 ]
TSB No: 0300009 NHTSA ID: , May 01, 2003 : Replacement:
Summary: tow hitch torque specification. *tt

2004 Mitsubishi ENDEAVOR 04 - Electrical System > ELECTRICAL SYSTEM [Part
110000 ]
TSB No: 0352A002 NHTSA ID: , May 01, 2003 : Replacement:
Summary: center instrument panel removal. *tt

2004 Mitsubishi ENDEAVOR 04 - Labels > EQUIPMENT : OTHER : LABELS [Part
355100 ]
TSB No: 93 NHTSA ID: , May 01, 2003 : Replacement:
Summary: immobilizer engine control unit (ecu) serial number sticker. *tt