Page 29 of 4323

V07268
VIBRATION METHOD: When vibration seems to be the major cause.
CONNECTORS
WIRE HARNESS
PARTS AND SENSOR1
Slightly shake the connector vertically and horizontally.
Slightly shake the wire harness vertically and horizontally.
The connector joint, fulcrum of the vibration, and body
through portion are the major areas to be checked thorough-
ly.
Apply slight vibration with a finger to the part of the sensor
considered to be the problem cause and check that the mal-
function occurs.Shake Slightly
Swing Slightly
Vibrate Slightly
HINT:
Applying strong vibration to relays may result in open relays.
± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMSIN±29
29 Author: Date:
2005 SEQUOIA (RM1146U)
3. SYMPTOM SIMULATION
The most difficult case in troubleshooting is when there are no problem symptoms occurring. In such cases,
a thorough customer problem analysis must be carried out, then simulate the same or similar conditions and
environment in which the problem occurred in the customer's vehicle. No matter how much experience a
technician has, or how skilled he may be, if he proceeds to troubleshoot without confirming the problem
symptoms he will tend to overlook something important in the repair operation and make a wrong guess
somewhere, which will only lead to a standstill. For example, for a problem which only occurs when the en-
gine is cold, or for a problem which occurs due to vibration caused by the road during driving, etc., the prob-
lem can never be determined so long as the symptoms are confirmed with the engine hot or the vehicle at
a standstill. Since vibration, heat or water penetration (moisture) is likely cause for problem which is difficult
to reproduce, the symptom simulation tests introduced here are effective measures in that the external
causes are applied to the vehicle in a stopped condition.
Important Points in the Symptom Simulation Test:
In the symptom simulation test, the problem symptoms should be confirmed, but the problem area or parts
must also be found out. To do this, narrow down the possible problem circuits according to the symptoms
before starting this test and connect a tester beforehand. After that, carry out the symptom simulation test,
judging whether the circuit being tested is defective or normal and also confirming the problem symptoms
at the same time. Refer to the problem symptoms table for each system to narrow down the possible causes
of the symptom.
Page 54 of 4323

B07270
MA04O±03
B07272
Drive Shaft Boots
B07271
Dust Cover
Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
± MAINTENANCECHASSIS
MA±7
54 Author: Date:
2005 SEQUOIA (RM1146U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel free play (See page SR±9).
(b) Check the steering linkage for looseness or damage.
Check that:
Tie rod ends do not have excessive play.
Dust seals are not damaged.
Boot clamps are not loose.
2. INSPECT SRS AIRBAG (See page RS±3)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leaks.
If leakage is found, check the cause and repair.
4. 4WD:
INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
5. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Inspect the dust cover for damage.
6. 2WD:
CHECK OIL LEVEL IN AUTOMATIC TRANSMISSION
AND DIFFERENTIAL
(a) Automatic transmission:
Check that the fluid level is in the ºHOTº range at the nor-
mal operating temperature (70 ± 80°C or 158 ± 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI±524
Page 57 of 4323
B13807
A: Propeller Shaft Spiders
B: Propeller Shaft Sliding YokesAB
A
A
MA0568
MA±10
± MAINTENANCECHASSIS
57 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Recoat the drive shaft thrust bush with grease (See page
SA±34).
11. 4WD:
LUBRICATE PROPELLER SHAFT AND TIGHTEN
BOLTS
(a) Lubricate the propeller shaft, referring to the lubrication
chart. Before pumping in grease, wipe off any mud and
dust on the grease fitting.
Grease grade:
Propeller shaft (Except Double±cardan joint)
Lithium base chassis grease NLGI No.2
(b) Tighten the bolts for propeller shaft.
(2WD: See page PR±5)
(4WD: See page PR±9)
12. ROTATE TIRE (See page SA±3)
13. TIGHTEN BOLTS AND NUTS ON CHASSIS AND BODY
(a) Tighten the following parts:
Seat mounting bolts
Torque:
37 N´m (375 kgf´cm, 27 ft´lbf)
Page 101 of 4323
PP42U±01
± PREPARATIONPROPELLER SHAFT
PP±43
101 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT
SST (Special Service Tools)
09240±00020Wire Gauge SetPROPELLER SHAFT ASSEMBLY
09325±40010Transmission Oil PlugPROPELLER SHAFT ASSEMBLY
09332±25010Universal Joint Bearing Remover
& ReplacerSPIDER BEARING
09521±24010Drive Shaft Boot Clamping ToolPROPELLER SHAFT ASSEMBLY
Page 105 of 4323
± PREPARATIONSUSPENSION AND AXLE
PP±47
105 Author: Date:
2005 SEQUOIA (RM1146U)
09527±17011Rear Axle Shaft Bearing RemoverFront axle
09554±22010Differential Oil Seal ReplacerFront differential
09556±22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09564±32011Differential Preload AdaptorFront differential
09570±22011Differential Mounting Cushion
Remover & ReplacerFront differential
09608±32010Steering Knuckle Oil Seal
ReplacerFront differential
09610±20012Pitman Arm PullerFront suspension
09612±65014Steering Worm Bearing PullerFront differential
(09612±01020)Claw ºBº
(09612±01050)Hanger Pin with Nut
09613±26010Steering Worm Bearing Cone
RemoverFront suspension
09631±20060Bearing Guide Nut Wrench
09628±62011Ball Joint PullerFront drive shaft
Front suspension
Page 106 of 4323
PP±48
± PREPARATIONSUSPENSION AND AXLE
106 Author: Date:
2005 SEQUOIA (RM1146U)
09631±12090Seal Ring ToolFront suspension
Rear axle
09632±36010Steering Vane Pump Bearing
ReplacerFront suspension
Rear suspension
09636±20010Upper Ball Joint Dust Cover
ReplacerFront differential
09649±17010Steering Knuckle ToolFront axle
Rear differential
09650±17011Hub Bolt RemoverFront axle
Rear axle
09710±14013Rear Suspension Bushing Tool SetRear suspension
(09710±00061)Replacer
09710±28012Front Suspension Bushing Tool
SetRear suspension
(09710±07031)Bushing Replacer
09710±30031Rear Suspension Bushing Tool SetFront suspension
(09710±03161)Remover
(09710±03171)Base
09710±30021Suspension Bushing Tool Set
Page 112 of 4323
PP1BD±11
PP±54
± PREPARATIONSUSPENSION AND AXLE
11 2 Author: Date:
2005 SEQUOIA (RM1146U)
LUBRICANT
ItemCapacityApplication
Front drive shaft
Outboard joint grease (Color = Black)
Inboard joint grease (Color = Black)
205 ± 225 g (7.23 ± 7.94 oz.)
190 ± 210 g (6.70 ± 7.41 oz.)
Front differential
Differential oil1.15 liters (1.22 US qts. 1.01 lmp. qts)Hypoid gear oil API GL±5
SAE 75W±90
Rear differential
Differential oil3.65 liters (3.86 US qts. 3.21 lmp. qts)Hypoid gear oil API GL±5
SAE 75W ± 140 (Synthetic)
Page 138 of 4323
PP3JZ±01
PP±80
± PREPARATIONAIR CONDITIONING
138 Author: Date:
2005 SEQUOIA (RM1146U)
AIR CONDITIONING
SST (Special Service Tools)
07110±58060Air Conditioner Service Tool Set
(07117±58060)Refrigerant Drain Service Valve
(07117±58070)T±Joint
(07117±58080)Quick Disconnect AdapterHigh pressure side
(07117±58090)Quick Disconnect AdapterLow pressure side
(07117±88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117±88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117±88080)Refrigerant Charging HoseUtility
(Color: Green)
07112±66040Magnetic Clutch Remover
07112±76060Magnetic Clutch Stopper
07116±38360Gas Leak Detector Assembly
09870±00015A/C Quick Joint Puller No.1Suction tube