2001 TOYOTA SEQUOIA cv joint

± PREPARATIONAIR CONDITIONING
PP±81
139 Author: Date:
2005 SEQUOIA (RM1146U)
09870±00025A/C Quick Joint Puller No.2Liquid tube
95994±10020Snap Ring Pliers
(DENSO Part No.)

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513

SS0CC±22
± SERVICE SPECIFICATIONSSFI
SS±13
155 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel pressure pulsation damper x Delivery pipe for use with SST33
39340
40024
29
Fuel pressure regulator x RH delivery pipe7.58066 in.´lbf
Front fuel pipe x Lower intake manifold7.58066 in.´lbf
Fuel return pipe x Delivery pipe7.58066 in.´lbf
Delivery pipe x Intake manifold2121415
Fuel tank band x Body6263245
Fuel pressure regulator x Delivery pipe7.57666 in.´lbf
Throttle body x Intake manifold1818513
ECT sensor x Front water bypass joint19.620014
Knock sensor x Cylinder head2020415
Air±fuel ratio sensor x Exhaust manifold4445032
Heated oxygen sensor x Front exhaust pipe4445032
Fuel pump resister x Body88271 in.´lbf
Camshaft oil control valve x Cylinder head7.58066 in.´lbf
Air pump assembly x Cylinder head1616312

SS±32
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
174 Author: Date:
2005 SEQUOIA (RM1146U)
CamberRight±left error: 30' (0.5°) or less
UCK35L±GKBSKA0°08' ± 45' (0.14° ± 0.75°)
UCK35L±GKBLKA0°06' ± 45' (0.10° ± 0.75°)
UCK45L±GKBSKA0°17' ± 45' (0.28° ± 0.75°)
UCK45L±GKBLKA0°16' ± 45' (0.26° ± 0.75°)
Caster (Except air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
2°56' ± 45' (2.93° ± 0.75°)
2°59' ± 45' (2.98° ± 0.75°)
UCK35L±GKBLKA3°02' ± 45' (3.04° ± 0.75°)
UCK45L±GKBSKA2°36' ± 45' (2.60° ± 0.75°)
UCK45L±GKBLKA2°38' ± 45' (2.64° ± 0.75°)
Caster (Air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
3°17' ± 45' (3.28° ± 0.75°)
3°20' ± 45' (3.33° ± 0.75°)
UCK35L±GKBLKA3°21' ± 45' (3.35° ± 0.75°)
UCK45L±GKBSKA2°55' ± 45' (2.91° ± 0.75°)
UCK45L±GKBLKA2°56' ± 45' (2.93° ± 0.75°)
Steering axis inclination Right±left error: 30' (0.5°) or less
Front wheel
AlignmentUCK35L±GKBSKA10°14' ± 45' (10.24° ± 0.75°)AlignmentUCK35L±GKBLKA10°16' ± 45' (10.27° ± 0.75°)
UCK45L±GKBSKA10°05' ± 45' (10.09° ± 0.75°)
UCK45L±GKBLKA10°07' ± 45' (10.11° ± 0.75°)
Toe±in (total) Rack end length difference: 1.5 mm (0.059 in.) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (Air suspension models)
0°05' ± 0°09' (0.09° ± 0.15°, 1.19 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.29 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.28 ± 2 mm (0.05 ± 0.08 in.)
UCK35L±GKBLKA0°05' ± 0°09' (0.08° ± 0.15°, 1.15 ± 2 mm (0.05 ± 0.08 in.)
UCK45L±GKBSKA
Tire size: P265/70R16 (Air suspension models)0°05' ± 0°09' (0.08° ± 0.15°, 1.08 ± 2 mm (0.04 ± 0.08 in.)
0°05' ± 0°09' (0.08° ± 0.15°, 1.07 ± 2 mm (0.04 ± 0.08 in.)
UCK45L±GKBLKA0°04' ± 0°09' (0.07° ± 0.15°, 0.99 ± 2 mm (0.04 ± 0.08 in.)
UCK35L±GKSSKAInside wheel
Outside wheel: Reference
Outside wheel (Air suspension models): Reference-35°24' (-35.40°)
32°08' (32.13°)
31°54' (31.90°)
UCK35L±GKSLKAInside wheel
Outside wheel: Reference-35°22' (-35.36°)
32°07' (32.12°)
UCK45L±GKSSKAInside wheel
Outside wheel: Reference-35°37' (-35.61°)
32°17' (32.28°)
UCK45L±GKSLKAInside wheel
Outside wheel: Reference-35°35' (-35.59°)
32°16' (32.26°)
Front drive shaftFront drive shaft length523.5 ± 2.0 mm (20.610 ± 0.079 in.)
Upper ball joint turning torque0.7 ± 4.4 N´m (7 ± 45 kgf´cm, 6 ± 39 in.´lbf)
Ft iLower ball joint excessive play Maximum0.5 mm (0.020 in.)Front suspensionLower ball joint turning torque1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)
Stabilizer bar link ball joint turning toque0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

SS1KF±04
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±39
181 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TIRE PRESSURE MONITOR RECEIVER
Tire pressure monitor receiver set bolt7.57666 in.´lbf
TIRE PRESSURE MONITOR VALVE
Tire pressure monitor valve set nut4.04135 in.´lbf
FRONT AXLE
Hub nut11 01,15083
Tie rod end lock nut5556041
Steering knuckle x Brake caliper8082059
Steering knuckle x Dust cover1231,25090
Drive shaft lock nut1818513
Upper suspension arm x Upper ball joint2352,400173
Brake line clamp x Steering knuckle1051,10077
ABS speed sensor x Steering knuckle2828521
ABS speed sensor wire harness clamp x Steering knuckle8.08271 in.´lbf
ABS speed sensor wire harness clamp x Upper suspension arm8.08271 in.´lbf
FRONT DIFFERENTIAL
Drive pinion x companion flangeSee page SA±43
Differential front mounting cushion x Chassis frame1371,400101
Differential rear mounting cushion x Chassis frame8789064
Differential front mounting cushion x Differential1571,60011 6
Differential rear mounting cushion x Differential1081,10080
Ring gear x Differential case9798571
Differential carrier x Differential tube7880058
Differential carrier x Side bearing retainer6970051
Differential x Front propeller shaft7475054
A.D.D. clutch case x Differential7880058
A.D.D. clutch case x Differential tube7880058
A.D.D. actuator x A.D.D. clutch case2121015
Tube with wire harness assembly clamp x Differential carrier131309
Drain plug6566048
Filler plug3940029
FRONT SUSPENSION
Suspension support x Chassis frame6465047
Piston rod x Suspension support2525018
Lower suspension arm x Shock absorber1351,400100
Upper suspension arm x Chassis frame981,00072
Lower suspension arm x Chassis frame1301,32596
Lower suspension arm x Lower ball joint1591,62111 7
Power steering gear Left side nut
Center bolt
Right side bolt and nut130
165
1651,350
1,700
1,70096
122
122
Tie rod end x Lower ball joint9193067
No. 1, No. 2 spring bumper31 (23)315 (235)23 (17)
Lower suspension arm x Stabilizer bar link6970051

SS08X±05
± SERVICE SPECIFICATIONSSTEERING
SS±45
187 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut5051037
Control valve shaft x No. 2 intermediate shaft assembly3536026
No. 2 intermediate shaft assembly x Sliding yoke3536026
No. 2 universal joint assembly x Sliding yoke3536026
No. 2 universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2626019
Column hole cover No. 2 set bolt8.08271 in.´lbf
Shift lever set bolt1818013
Shift lever housing x Column tube assembly121209
Turn signal bracket x Steering column housing7.57565 in.´lbf
Tilt lever lock shaft9.09078 in.´lbf
PS VANE PUMP
Union bolt x Pressure feed tube46.547534
PS vane pump assembly set stud bolt2222016
PS vane pump assembly set bolt and nut4445033
Suction port union set bolt131309
Pressure port union8385061
Front housing x Rear housing2424017
PS GEAR
Turn pressure tube union nut13 (15)135 (150)10 (11)
Tie rod end lock nut5556041
Rack x Rack end76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut44 (59)450 (600)32 (43)
Rack housing cap5960043
Self±locking nut2525018
Control valve housing set bolt1818513
PS gear assembly set bolt1651,700123
PS gear assembly set bolt and nut1301,35096
Bracket x Body Bolt and nut1651,700123
Bracket x Body Stud bolt2020015
Pressure feed and return tubes x Control valve housing22 (25)227 (250)16 (18)
No. 2 intermediate shaft assembly x No. 2 universal joint assembly3536026
Control valve shaft x No. 2 intermediate shaft assembly3536026
Tie rod end x Lower arm9193067
( ): For use without SST

H22553
Vibrate Slightly
Shake Slightly
Vibrate Slightly DI±1138
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1332 Author: Date:
2005 SEQUOIA (RM1146U)
2. SYMPTOM SIMULATION
HINT:
The most difficult case in troubleshooting is when no symptoms
occur. In such cases, a thorough customer problem analysis
must be carried out. Then the same or similar conditions and
environment in which the problem occurred in the customer's
vehicle should be simulated. No matter how experienced or
skilled a technician may be, if he proceeds to troubleshoot with-
out confirming the problem symptoms, he will likely overlook
something important and make a wrong guess at some points
in the repair operation. This leads to a standstill in troubleshoot-
ing.
(a) Vibration method: When vibration seems to be the major
cause.
HINT:
Perform the simulation method only during the primary check
period (for approximately 6 seconds after the ignition switch is
turned to the ON position).
(1) Slightly vibrate the part of the sensor considered to
be the problem cause with your fingers and check
whether the malfunction occurs.
HINT:
Shaking the relays too strongly may result in open relays.
(2) Slightly shake the connector vertically and horizon-
tally.
(3) Slightly shake the wire harness vertically and hori-
zontally.
The connector joint and fulcrum of the vibration are
the major areas to be checked thoroughly.
(b) Simulation method for DTC B1794: Turn the ignition
switch from the LOCK to ON, hold for 10 seconds, and
back to LOCK again 50 times in a row.
HINT:
DTC B1794 is output if the occupant classification ECU re-
ceives the ignition switch LOCK±ON±LOCK signal 50 times in
a row when a malfunction occurs in the power circuit for the oc-
cupant classification system.

A23320
Rear Water
Bypass JointEngine Wire Protector

Gasket
Injection Connector
Ignition Coil Connector
Ignition Coil Throttle Control
Connector
ECT
Sensor Connector
Front Water
Bypass Joint
Water Inlet and Inlet
Housing Assembly
Water Bypass Hose
LH No.1 Timing Belt Rear Plate

Non±reusable partEngine Wire

Gasket

O±Ring
Engine WireHeater Hose
Throttle Body
Cover Bracket
VSV Connector
for EVAP Fuel Return Hose
Engine Wire
EVAP Hose
Heater Hose
Wire BracketFuel Inlet Hose

Gasket
RH No.1 Timing Belt Rear Plate

GasketAir Switching Valve No.2
Air Tube No.3
Air Tube No.3

Gasket
N´m (kgf´cm, ft´lbf) : Specified torque
Gasket
18 (185, 13)
18 (185, 13)
18 (185, 13)
7.5 (76, 66 in.´lbf)
7.5 (76, 66 in.´lbf)

Gasket

Gasket
7.5 (76, 66 in.´lbf)
Air Pump Assembly
16 (163, 12)
10 (102, 7)
10 (102, 7)
16 (163, 12)
EM±32
± ENGINE MECHANICALCYLINDER HEAD
2611 Author: Date:
2005 SEQUOIA (RM1146U)