Page 249 of 4323

± DIAGNOSTICSENGINE
DI±55
249 Author: Date:
2005 SEQUOIA (RM1146U)DIST DTC CLEAR
Distance after DTC cleared:
Min.: 0 km/h, Max.: 65535 km/hEquivalent to drive distance after
DTCs were erased'
WU CYC DTC CLEARWarm±up cycle after DTC cleared:
Min.: 0, Max.: 255'Number of warm±up cycles after
DTC cleared
MODEL CODEModel code:'Identifying the model code:
UCK30 (2WD), UCK40 (4WD)
ENGINE TYPEEngine type:'Identifying the engine type:
2UZFE
CYLINDER NUMBERCylinder number:
Min.: 0, Max.: 255'Identifying the cylinder number:
8
TRANSMISSIONTransmission type:'Identifying the transmission type:
ECT(5AT)
DESTINATIONDestination'Identifying the destination:
A (America)
MODEL YEARModel year:
Min.: 0, Max.: 255'Identifying the model year:
200#
SYSTEMSystem identification'Identifying the engine system:
GASLIN (gasoline engine)
AI STATUSAI operation prohibit:
OK or NGOK
*1: If no idling conditions are specified, the transmission gear selector lever should be in the N or P position,
and the A/C switch and all accessory switches should be OFF.
2. ACTIVE TEST
HINT:
Performing an ACTIVE TEST enables components including the relays, VSV (Vacuum Switching Valve),
and actuators, to be operated without removing any parts. The ACTIVE TEST can be performed with a
hand±held tester. Performing an ACTIVE TEST as the first step of troubleshooting is one method of shorten-
ing diagnostic time.
DATA LIST can be displayed during ACTIVE TESTs.
(a) Connect a hand±held tester to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the tester ON.
(d) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST.
(e) Perform the ACTIVE TEST by referring to the table below.
Hand±held Tester DisplaysTest DetailsControl RangesDiagnostic Notes
INJ VOLChange injection volumeBetween ±12 % and 25 %
All injectors tested at the same
time
Perform test at less than 3,000
rpm
Injection volume can be changed
in 1 % graduations within control
range
A/F CONTROLChange injection volumeLower by 12.5 % or increase by 25
%
Perform test at less than 3,000
rpm
A/F CONTROL enables checking
and graphing of A/F (Air Fuel Ra-
tio) sensor and Heated Oxygen
(HO2) sensor voltage outputs
To conduct test, select following
menu items: ACTIVE TEST / A/F
CONTROL / USER DATA / AFS
B1S1 and O2S B1S2, and press
YES and ENTER followed by F4
EVAP VSV (ALONE)Activate EVAP VSV controlON/OFF±
Page 1094 of 4323
DIDLV±01
F17996
Front Speed SensorABS & VSC Actuator
(w/ Skid Control ECU)Level Warning Switch
Rear Speed Sensor Rear Speed Sensor Rotor
Front Speed
Sensor Rotor
Parking Brake SwitchStop Light Switch
Center Diff. Lock Switch *1
TRAC OFF Switch *2
Steering Angle Sensor
DLC3Brake Inhibit RelayTranslate ECU
VSC BuzzerBrake Booster
(Including Active Brake Booster
Solenoid, Delta S Sensor and Boost-
er Pedal Switch)
Master Cylinder
Pressure Sensor
Front Speed Sensor Rotor
Front Speed Sensor
Yaw Rate Sensor
(Including Deceleration Sensor)
ABS Warning Light
VSC TRAC Warning light
VSC OFF Indicator Light *
1
TRAC OFF Indicator Light *2
BRAKE Warning Light
SLIP Indicator Light
*1: Only for 4WD
*2: Only for 2WDCenter Diff. Lock
Position Switch
DI±892
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1086 Author: Date:
2005 SEQUOIA (RM1146U)
LOCATION
Page 1095 of 4323
DIDLW±01
F19153
Speed Sensor
(Each Wheel)
Stop Lamp Switch
Parking Brake Switch
Delta S Sensor
Yaw Rate
(Deceleration) SensorABS & VSC Actuator
Skid Control
ECUCombination
Meter
Translate
ECUSteering Angle
Sensor
4WD ECU
ECM
CAN Communication SystemAir Suspension ECU (*1): CAN1 Circuit
(*2): CAN2 Circuit
(*3): Vehicle CAN Circuit(*2)
(*3) (*1)
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±893
1087 Author: Date:
2005 SEQUOIA (RM1146U)
SYSTEM DIAGRAM
Page 1180 of 4323
F19774
Translate Shift ActuatorABS & VSC Actuator
(Skid Control ECU)
VSC±
CD
EXI2
CSW VSC+7
T5
11
T5
29
T5
31
T5
26
T5LL
W
BR±Y (4WD)W 7
IL2
6
IL26
S1
2
S1CANH
CANL
Sub J/B No.3
Y±G (4WD)
BR±Y9
3C9
3A
9
3BA10
ADD Actuator
ADDGND
BR±Y Sub J/B No.4
8
4B
7
4A7
4B8
4AL±W
L±W
(4WD)
4WD
Control ECU
4
F23
16
F23
20
F23
11
F23
19
F23
3
F23
6
F23 DL
IND2
IG ADDP1
IND3
IND1Y±B
L±W
BR±Y
L±W
BR±YBR±Y
BR±Y
G±W
Y±B
GR
B±YC6
Combination Meter
Center Diff. Lock
4LO
4HI
24B±OGR GR
GR
GR
W±B
W±B
W±B
W±B
W±B W±B
1
3
D
BEC1
EB5
J51
J526
4EC1
EB5
A
A
A
J41
J/C
IG4 21 B±Y
Instrument Panel J/B I18
Ignition SW
B±O
W±R
W B±Y
B±R
W±R
W±L W±L
W±R4WD
IGN1
AM1 AM1IG1
AM2IG22
64
1C
2
1C
3
1C
6
1C8
1D
11
1H
7
1J
1
1L
12
3
4 J/C
1 2 1
54
5 634 DI±978
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
1172 Author: Date:
2005 SEQUOIA (RM1146U)
WIRING DIAGRAM
Page 1251 of 4323
F19780
ABS & VSC Actuator
(Skid Control ECU)
Translate ECU
CANH
CANL
IG1 VSC± VSC+
IG17
T5
11
T5
1
T56
S1
2
S1
13
S1 7
IL2
6
IL2
1
IL2 A
J38
A
J37 A
J37
8
3C8
3A L
W
B±RL
W
B±R
B±R
B±R B±R
B±R Instrument Panel J/B
4
1C
2
1C
3
1C
6
1C4
11
1H
7
1J
1
1L 1F ECU±IG
IGN1
AM1
21 AM1
AM2IG1
IG2 I18
Ignition SW
B±Y
B±R W±L
W±R
W±LB±O
W±R
W 12
56C6
Combination
Meter
VSC OFF
(4WD)
TRAC OFF
(2WD)
24
2
R±G W±R W
Engine Room J/B
1
2D1
2C AM2 F10 Fusible
Link Block
B 8
54 ALT
R±G 38
T5
26
T5
31
T5
40
T5 WT
CSW
EXI2
GND
(4WD)
Y±G
(4WD)
L±W
Y±B L±WSub J/B No.4
8
4B
7
4B7
4A8
4A16
F23
4
F23DL
PI
B
BatteryA
AJ43
J/C
IGJ18
J/C
IG A
A W±B W±B
O
OW±B
W±B 17
IL1
9
IL132
S11
S1GND1
GND2 Sub J/B No.3
4WD Control ECU J/C (*) CAN1 Circuit
(*)
(*)(*) (*)
± DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI±1049
1243 Author: Date:
2005 SEQUOIA (RM1146U)
WIRING DIAGRAM
Page 2948 of 4323

TR04H±04
TR±2
± TRANSFERTROUBLESHOOTING
2940 Author: Date:
2005 SEQUOIA (RM1146U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help find the cause of the problem. The numbers indicate the priority of the likely cause
of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspected AreaSee page
Noise
1. Oil (Level low)
2. Oil (Wrong)
3. Transfer faultyTR±5
TR±5
TR±7
Oil leakage
1. Oil (Level too high)
2. Gasket (Damaged)
3. Oil seal (Worn or damaged)
4. O±ring (Worn or damaged)TR±5
TR±7
TR±16
TR±7
Tight corner brakingCenter differential or transfer faultyTR±7
Shift from 2WD (H) to 4WD (H) impossible
1. 4WD fuse
2. Wire harness
3. Vehicle speed sensor
4. 2WD/4HI switch
5. 4WD indicator light
6. Actuator assembly
7. A.D.D. control system
8. 4WD control ECU
9. Transfer assembly±
±
BE±55
TR±39
TR±39
TR±39
SA±61
TR±39
TR±3
Shift from 2WD (H) to 4WD (L4) impossible
1. 4LO switch
2. Wire harness
3. 4WD control ECUTR±39
±
TR±39
Shift from 4WD (H) to 4WD (L4) impossible
1. 4LO switch
2. Wire harness
3. 4WD control ECUTR±9
±
TR±39
Shift from 4WD (H) to 2WD (H) impossible
1. 4WD fuse
2. Wire harness
3. 4WD indicator light
4. Actuator assembly
5. A.D.D. control system
6. 4WD control ECU
7. Transfer assembly±
±
TR±39
TR±39
SA±61
TR±39
TR±3
Shift from 4WD (L4) to 2WD (H) impossible
1. 2WD/4HI switch
2. Wire harness
3. 4WD control ECUTR±39
±
TR±39
Shift from 4WD (L4) to 4WD (H) impossible
1. 2WD/4HI switch
2. Wire harness
3. 4WD control ECUTR±39
±
TR±39
Page 3064 of 4323
SA23P±03
F16856
4WD Control ECU
2WD/4HI and 4LO Switch
4WD and Center Diff. Lock
Indicator Light
(Combination Meter)
Transfer 4WD
Position Switch
Transfer L4 Position Switch
A.D.D. Actuator
Actuator Connector SA±60
± SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
3056 Author: Date:
2005 SEQUOIA (RM1146U)
A.D.D. CONTROL SYSTEM
LOCATION
Page 3065 of 4323

SA23Q±03
F06635
Actuator side:
1423 56
F19317
2WD/4HI Switch
± SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
SA±61
3057 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT A.D.D. ACTUATOR
(a) Disconnect the actuator connector.
(b) Measure the resistance between terminals 2 and 6.
Standard resistance: 0.3 ± 100 W
(c) Measure the resistance between terminal 2 or 6 and body
ground.
Standard resistance: More than 0.5 MW
If the resistance value is not as specified, replace the actuator
assembly.
2. INSPECT A.D.D. ACTUATOR OPERATION
Apply battery positive voltage between terminals 2 and 6, and
check the actuator operation by sound, A.D.D. status and conti-
nuity between terminals 3 and 4.
Battery voltage
applied terminal3 ± 4 terminals continuityA.D.D.
status
2 (+) ± 6 (±)ContinuityConnected
2 (±) ± 6 (+)No continuityDisconnected
If the operation is not as specified, replace the actuator assem-
bly.
3. INSPECT LIMIT SWITCH CONTINUITY
(a) Connect the actuator connector.
(b) Push the 2WD/4HI switch and check that the 4WD indica-
tor light comes on after it is blinking.
(c) Check the A.D.D. actuator operation by sound.
(d) Disconnect the actuator connector.
(e) Check the continuity between each terminal, as shown in
the chart.
Tester connected terminal numberSpecified condition
1 ± 3No continuity
1 ± 4No continuity
3 ± 5Continuity
4 ± 5No continuity
(f) Connect the actuator connector.