2001 TOYOTA SEQUOIA vacuum actuator

DID7O±02
± DIAGNOSTICSENGINE
DI±3
197 Author: Date:
2005 SEQUOIA (RM1146U)
TOYOTA PART AND SYSTEM NAME LIST
This reference list indicates the part names used in this manual along with their definitions.
TOYOTA/LEXUS nameDefinition
Toyota HCAC system, Hydro±carbon Adsorptive Catalyst
(HCAC) system, HC adsorptive three±way catalystHC adsorptive three±way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve, OCV,
VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor ºAºCrankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control
ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No. 1,
EVAP VSV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative
emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn±board refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Elec-
tronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control
systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch,
Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower±steering pressure switch
VSV for ACMActive control engine mount

± DIAGNOSTICSENGINE
DI±53
247 Author: Date:
2005 SEQUOIA (RM1146U)A/C SIG
A/C signal: ON or OFFON: A/C ON'
ELECT LOAD SIGElectrical load signal:
ON or OFFON: Headlights or defogger is
turned ON'
STOP LIGHT SWStop lamp switch:
ON or OFFON: brake pedal is depressed.'
+BM
Whether or not electric throttle
control system power inputted:
ON or OFF
ON: Idling'
+BM VOLTAGE+BM voltage:
Min.: 0, Max.: 19.9210 to 15 V: IdlingETCS service data
BATTERY VOLTAGEBattery voltage:
Min.: 0 V, Max.: 65.535 V9 to 14 V: Idling'
ACTUATOR POWERActuator power supply:
ON or OFFON: IdlingETCS service data
ATM PRESSUREAtmospheric pressure:
Min.: 0 kPa, Max.: 150 kPaEquivalent to atmospheric pres-
sure (absolute pressure)'
SECOND AIR VSVSecondary air injection system
statusON: Secondary air injection sys-
tem operation'
ACT VSVA/C cut status for Active Test:
ON or OFF'Active Test support data
EVAP (Purge) VSVVSV status for EVAP control:
ON or OFF'Active Test support data
FUEL PUMP / SPDFuel pump/speed status:
ON or OFF'Active Test support data
VVT CTRL B1VVT control status:
ON or OFF'Active Test support data
VVT CTRL B2VVT control status:
ON or OFF'Active Test support data
VACUUM PUMP
Key±off EVAP system pump sta-
tus:
ON or OFF
'Active Test support data
EVAP VENT VAL
Key±off EVAP system vent valve
status:
ON or OFF
'Active Test support data
TC/TE1TC and TE1 terminal of DLC3:
ON or OFF''
VVTL AIM ANGL #1VVT aim angle (bank 1):
Min.: 0 %, Max.: 100 %0 %: IdlingVVT duty signal value during intru-
sive operation
VVTL AIM ANGL #2VVT aim angle (bank 1):
Min.: 0 %, Max.: 100 %0 %: IdlingVVT duty signal value during intru-
sive operation
VVT CHNG ANGL #1VVT change angle:
Min.: 0FR, Max.: 60FR0 to 5 FR: IdlingDisplacement angle during intru-
sive operation
VVT CHNG ANGL #2VVT change angle:
Min.: 0FR, Max.: 60FR0 to 5 FR: IdlingDisplacement angle during intru-
sive operation
VVT OCV DUTY B1VVT OCV operation duty:
Min.: 0 %, Max.: 100 %0 %: IdlingRequested duty value for intrusive
operation
VVT OCV DUTY B2VVT OCV operation duty:
Min.: 0 %, Max.: 100 %0 %: IdlingRequested duty value for intrusive
operation
FC IDLFuel cut idle:
ON or OFFON: Fuel cut operation
FC IDL = ºONº when throttle valve
fully closed and engine speed over
2,800 rpm

± DIAGNOSTICSENGINE
DI±55
249 Author: Date:
2005 SEQUOIA (RM1146U)DIST DTC CLEAR
Distance after DTC cleared:
Min.: 0 km/h, Max.: 65535 km/hEquivalent to drive distance after
DTCs were erased'
WU CYC DTC CLEARWarm±up cycle after DTC cleared:
Min.: 0, Max.: 255'Number of warm±up cycles after
DTC cleared
MODEL CODEModel code:'Identifying the model code:
UCK30 (2WD), UCK40 (4WD)
ENGINE TYPEEngine type:'Identifying the engine type:
2UZFE
CYLINDER NUMBERCylinder number:
Min.: 0, Max.: 255'Identifying the cylinder number:
8
TRANSMISSIONTransmission type:'Identifying the transmission type:
ECT(5AT)
DESTINATIONDestination'Identifying the destination:
A (America)
MODEL YEARModel year:
Min.: 0, Max.: 255'Identifying the model year:
200#
SYSTEMSystem identification'Identifying the engine system:
GASLIN (gasoline engine)
AI STATUSAI operation prohibit:
OK or NGOK
*1: If no idling conditions are specified, the transmission gear selector lever should be in the N or P position,
and the A/C switch and all accessory switches should be OFF.
2. ACTIVE TEST
HINT:
Performing an ACTIVE TEST enables components including the relays, VSV (Vacuum Switching Valve),
and actuators, to be operated without removing any parts. The ACTIVE TEST can be performed with a
hand±held tester. Performing an ACTIVE TEST as the first step of troubleshooting is one method of shorten-
ing diagnostic time.
DATA LIST can be displayed during ACTIVE TESTs.
(a) Connect a hand±held tester to the DLC3.
(b) Turn the ignition switch to ON.
(c) Turn the tester ON.
(d) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST.
(e) Perform the ACTIVE TEST by referring to the table below.
Hand±held Tester DisplaysTest DetailsControl RangesDiagnostic Notes
INJ VOLChange injection volumeBetween ±12 % and 25 %

All injectors tested at the same
time

Perform test at less than 3,000
rpm

Injection volume can be changed
in 1 % graduations within control
range
A/F CONTROLChange injection volumeLower by 12.5 % or increase by 25
%

Perform test at less than 3,000
rpm

A/F CONTROL enables checking
and graphing of A/F (Air Fuel Ra-
tio) sensor and Heated Oxygen
(HO2) sensor voltage outputs

To conduct test, select following
menu items: ACTIVE TEST / A/F
CONTROL / USER DATA / AFS
B1S1 and O2S B1S2, and press
YES and ENTER followed by F4
EVAP VSV (ALONE)Activate EVAP VSV controlON/OFF±

DI±56
± DIAGNOSTICSENGINE
250 Author: Date:
2005 SEQUOIA (RM1146U) VVT CTRL B1
Turn on and off OCV
(Oil Control Valve)ON/OFF

Engine stalls or idles roughly
when OCV turned ON

Normal engine running or idling
when OCV off
VVT CTRL B2Turn on and off OCV
(Oil Control Valve)ON/OFF

Engine stalls or idles roughly
when OCV turned ON

Normal engine running or idling
when OCV off
A/C CUT SIGControl A/C cut signalON/OFF±
FUEL PUMP/SPDActivate fuel pump (C/OPN Relay)ON/OFF±
TC/TE1Turn on and off TC and TE1 con-
nectionON/OFF
ON: TC and TE1 connected

OFF: TC and TE1 disconnected
FC IDL PROHBTProhibit idling fuel cut controlON/OFF±
ETCS OPEN SLOWThrottle actuatorON: throttle valve opens slowly
This test is possible when the fol-
lowing conditions are met:

Ignition switch ON

Engine does not start

Fully depressing accelerator ped-
al (APP: 58 degrees or more)
ETCS CLOSE SLOWThrottle actuatorON: throttle valve closes slowlySame as above
ETCS OPEN FASTThrottle actuatorON: throttle valve opens fastSame as above
ETCS CLOSE FASTThrottle actuatorON: throttle valve closes fastSame as above
FUEL CUT #1Cylinder #1 injector fuel cutON/OFFThis test is possible during vehicle
stopping and engine idling.
FUEL CUT #2Cylinder #2 injector fuel cutON/OFFSame as above
FUEL CUT #3Cylinder #3 injector fuel cutON/OFFSame as above
FUEL CUT #4Cylinder #4 injector fuel cutON/OFFSame as above
FUEL CUT #5Cylinder #5 injector fuel cutON/OFFSame as above
FUEL CUT #6Cylinder #6 injector fuel cutON/OFFSame as above
FUEL CUT #7Cylinder #7 injector fuel cutON/OFFSame as above
FUEL CUT #8Cylinder #8 injector fuel cutON/OFFSame as above
VENT VALVE (ALONE)Activate vent valve
(built into pump module)ON/OFF±
VCUUM PUMPActivate vacuum pump
(built into pump module)ON/OFF±

DI±68
± DIAGNOSTICSENGINE
262 Author: Date:
2005 SEQUOIA (RM1146U)P0986
(DI±651)
Shift Solenoid ºEº Control Circuit
High (Shift Solenoid Valve SR)
Electronic control automatic transmission (ECT)
P1340
(DI±304)Camshaft Position Sensor ºAº
Circuit (Bank 1 Sensor 2)

Open or short in camshaft position sensor circuit

Camshaft position sensor

LH camshaft timing pulley

ECM

P1341
(DI±304)Camshaft Position Sensor ºAº
Circuit Range/Performance
(Bank 1 Sensor 2)
Open or short in camshaft position sensor circuit

Camshaft position sensor

LH camshaft timing pulley

ECM

P1440
(DI±309)Scondary Air Injection System
Control Valve Circuit Bank 1
Open or short in VSV for air injection control circuit

ECM
P1441
(DI±314)Scondary Air Injection System
Switching Valve No.2 Bank 1
Stuck Open
VSV for air injection control circuit (Bank 1)

Air switching valve No.2 (Bank 1)

VSV for air injection system (Bank 1)

ECM

P1442
(DI±330)Scondary Air Injection System
Switching Valve No.2 Bank 1
Stuck Close

VSV for air injection control circuit (Bank 1)

Vacuum hose (VSV for air injection control ± air switching
valve No.2)

Air injector pipe (Air switching valve No.2 ± exhaust manifold)

Air switching valve No.2 (Bank 1)

VSV for air injection control (Bank 1)

ECM

P1443
(DI±309)Scondary Air Injection System
Control Valve Circuit Bank 2
Open or short in VSV for air injection control circuit

ECM
P1444
(DI±314)Scondary Air Injection System
Switching Valve No.2 Bank 2
Stuck Open
VSV for air injection control circuit (Bank 2)

Air switching valve No.2 (Bank 2)

VSV for air injection system (Bank 2)

ECM

P1445
(DI±330)Scondary Air Injection System
Switching Valve No.2 Bank 2
Stuck Cloes

VSV for air injection control circuit (Bank 2)

Vacuum hose (VSV for air injection control ± air switching
valve No.2)

Air injector pipe (Air switching valve No.2 ± exhaust manifold)

Air switching valve No.2 (Bank 2)

VSV for air injection control (Bank 2)

ECM

P1613
(DI±343)Air Injection System Air Injection
Driver

Short between air pump circuit and body ground

Open in air pump drive circuit

Short between air pump circuit and +B circuit

Air injection driver

ECM

P2102
(DI±354)Throttle Actuator Control Motor
Circuit Low
Open in throttle control motor and sensor circuit

Throttle control motor and sensor

ECM

P2103
(DI±354)Throttle Actuator Control Motor
Circuit High

Short in throttle control motor and sensor circuit

Throttle control motor and sensor

Throttle valve

Throttle body

ECM

P2111
(DI±358)Throttle Actuator Control System
± Stuck Open

Throttle control motor and sensor circuit

Throttle control motor and sensor

Throttle valve

Throttle body


DI±258
± DIAGNOSTICSENGINE
452 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
The two monitors, Key±Off and Purge Flow, are used to detect malfunctions relating to DTC P0441. The
Key±Off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the ignition
switch is turned to OFF. The purge flow monitor runs while the engine is running.
1. KEY±OFF MONITOR
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and then ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

B17399
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP Leak Check
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
DI±274
± DIAGNOSTICSENGINE
468 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and them ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.

A23480
Fuel Tank Canister
Vacuum Pump: OFF Pressure Sensor 0.02 Inch Orifice
Pump Module
Operation A: Atmospheric Pressure Measurement
Vent Valve: OFF (vent)
Operation D: Purge VSV monitor Operation B: 0.02 Inch Leak Pressure Measurement
Negative
Pressure Atmospheric
Pressure
Operation C: EVAP Leak Check
Air Filter
Purge VSV: OFFOFF (vent)
ON
OFF
OFF
ON
ON (closed)ON
ON
ON (closed)
± DIAGNOSTICSENGINE
DI±411
605 Author: Date:
2005 SEQUOIA (RM1146U)
MONITOR DESCRIPTION
5 hours* after the ignition switch is turned OFF, the electric vacuum pump creates negative pressure (vacu-
um) in the EVAP (Evaporative Emission) system. The ECM monitors for leaks and actuator malfunctions
based on the EVAP pressure.
HINT:
*: If the engine coolant temperature is not below 35C (95F) 5 hours after the ignition switch is turned off,
the monitor check starts 2 hours later. If it is still not below 35C (95F) 7 hours after the ignition switch is
turned off, the monitor check starts 2.5 hours later.
SequenceOperationsDescriptionsDuration
±ECM activationActivated by soak timer, 5 hours (7 or 9.5 hours) after ignition switch turned to OFF.±
AAtmospheric pressure
measurement
Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to
register atmospheric pressure.
If EVAP pressure is not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM
cancels EVAP system monitor.
10 seconds
B
First 0.02 inch leak
pressure measure-
mentIn order to determine 0.02 inch leak pressure standard, vacuum pump creates negative pres-
sure (vacuum) through 0.02 inch orifice and them ECM checks if vacuum pump and vent
valve operate normally.
60 seconds
CEVAP system pres-
sure measurement
Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then
measured.
Write down the measured value as it will be used in the leak check.
If EVAP pressure does not stabilize within 15 minutes, ECM cancels EVAP system monitor.
15 minutes*
DPurge VSV monitorPurge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds
E
Second 0.02 inch leak
pressure measure-
mentLeak check is performed after second 0.02 inch leak pressure standard is measured.
If stabilized system pressure higher than second 0.02 inch leak pressure standard, ECM
determines that EVAP system leaking.
60 seconds
FFinal checkAtmospheric pressure measured and then monitoring result recorded by ECM.±
* If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.