Page 53 of 4323

MA0055
MA014±06
MA±6
± MAINTENANCEBRAKE
53 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND BOOTS
HINT:
Inspect in a well±lighted area. Inspect the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before inspecting the front
brake.
(a) Check all brake lines and hoses for:
Damage
Wear
Deformation
Cracks
Corrosion
Leaks
Bends
Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(Front pads: See page BR±25)
(Rear pads: See page BR±34)
HINT:
If a squealing or scraping noise occurs from the brake during
driving, check the pad wear indicator.
If there are traces of the indicator contacting the disc rotor, the
disc pad should be replaced.
Page 184 of 4323

SS084±03
SS±42
± SERVICE SPECIFICATIONSBRAKE
184 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE
SERVICE DATA
Brake pedal height (from dash panel)151.1 ± 165.1 mm (5.949 ± 6.500 in.)
Brake pedal free play1 ± 6 mm (0.04 ± 0.24 in.)
Brake pedal reserve distance at 490 N (590 kgf, 110.2 lbf)More than 95 mm (3.74 in.)
Front brake pad thickness STD11.5 mm (0.453 in.)
Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD28.0 mm (1.102 in.)
Minimum26.0 mm (1.024 in.)
Front brake disc runout Maximum0.07 mm (0.0028 in.)
Rear brake pad thickness STD10 mm (0.39 in.)
Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD18.0 mm (0.709 in.)
Minimum16.0 mm (0.611 in.)
Rear brake disc runout Maximum0.1 mm (0.0039 in.)
Rear brake disc inside diameter STD210.0 mm (8.27 in.)
Maximum211.0 mm (8.31 in.)
Rear brake shoe lining thickness for rear disc brake STD4.0 mm (0.157 in.)
Minimum1.0 mm (0.039 in.)
Parking brake clearance between rear shoe and lever0.25 mm (0.010 in.)
Parking brake pedal travel at 300 N (31 kgf, 67 lbf)6 ± 9 clicks
Stop light switch clearance0.5 ± 2.4 mm (0.020 ± 0.095 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
Page 2390 of 4323

DI±2188
± DIAGNOSTICSNAVIGATION SYSTEM
2382 Author: Date:
2005 SEQUOIA (RM1146U) SW2 (R27±8) ± SWG (R27±6)
GR±R ± BR±WSteering pad switch signalSteering pad switch not operated
"MODE switch pushed4 V or more
"Below 2.5 V
SPD (R29±3) ± GND (R30±20)G±O ± BRSpeed signal from com-
bination meterSee ºVehicle Signal Check Modeº
(See page DI±2179)±
REV (R29±5) ± GND (R30±20)B±Y ± BRReverse signal from com-
bination meterSee ºVehicle Signal Check Modeº
(See page DI±2179)±
MUTE (R28±7) ±
GND (R30±20)R±W ± BRMUTE signal
(From navigation)Audio system is playing " chang-
ing modeAbove 3.5 V "
Below 1 V
SLD (R30±10) ± Body groundShielded ±
Body groundShield groundAlwaysBelow 1 V
SWG (R27±6) ± Body groundBR±W ±
Body groundSteering pad switch
groundAlwaysBelow 1 V
ATX+ (R30±5) ± GND (R30±20)V ± BRAVC±LAN
communication signalIgnition switch ON2 to 3 V
ATX± (R30±15) ±
GND (R30±20)P ± BRAVC±LAN
communication signalIgnition switch ON2 to 3 V
IVO+ (R27±11) ±
GND (R30±20)W ± BRVoice guidance output
signalNavigation system is voice guid-
ance outputA waveform synchro-
nized with sound is out-
put
IVO± (R27±12) ±
GND (R30±20)B ± BRVoice guidance output
signalNavigation system is voice guid-
ance outputA waveform synchro-
nized with sound is out-
put
SLD1 (R27±13) ± Body groundShielded ±
Body groundShield groundAlwaysBelow 1 V
PKB (R29±1) ± GND (R30±20)LG±R ± BRParking brake switch sig-
nalParking brake pedal is depress "Below 1 V "
10 to 14 V
(*1) NTSC (R26±1) ±
GND (R30±20)R ± BRDisplay signal (From mul-
ti±display controller)Navigation display is ONPulse generation
(*1) SGD1 (R26±4) ±
Body groundG ± Body groundGroundAlwaysBelow 1 V
(*1) SGND (R26±5) ±
Body groundShielded ±
Body groundShield groundAlwaysBelow 1 V
(*1, 2) TX+ (R27±9) ±
GND (R30±20)L ± BRAVC±LAN
communication signalIgnition switch ON2 to 3 V
(*1, 2) TX± (R27±10) ±
GND (R30±20)LG ± BRAVC±LAN
communication signalIgnition switch ON2 to 3 V
(*1, 2) R±R+ (R27±15) ±
GND (R30±20)W ± BRSound signal
(Right output)Audio system is playing
A waveform synchro-
nized with sound is out-
put
(*1, 2) R±R± (R27±16) ±
GND (R30±20)G ± BRSound signal
(Right output)Audio system is playing
A waveform synchro-
nized with sound is out-
put
(*1, 2) R±L+ (R27±17) ±
GND (R30±20)B ± BRSound signal (Left output)Audio system is playing
A waveform synchro-
nized with sound is out-
put
(*1, 2) R±L± (R27±18) ±
GND (R30±20)R ± BRSound signal (Left output)Audio system is playing
A waveform synchro-
nized with sound is out-
put
(*1) RSLD (R27±14) ±
Body groundShielded ±
Body groundShield groundAlwaysBelow 1 V
(*1, 2) RMUT (R27±19) ±
GND (R30±20)R±W ± BRMUTE signal (To multi±
display controller)Audio system is playing " chang-
ing modeAbove 3.5 V "
Below 1 V
(*1) CDR+ (R28±2) ±
GND (R30±20)W ± BRSound signal (Right input)Rear seat entertainment system is
playingA waveform synchro-
nized with sound is out-
put
Page 2934 of 4323
AT13B±01
F17895
Steering Wheel Pad
Steering
Wheel
Column Lower
CoverCombination
SwitchSteering Column Assembly
Transmission Control
Cable Assembly
Lower LH Finish PanelColumn Hole
Cover No. 2
No. 2 Universal
Joint Assembly
No. 2 Heater to Register Dust Torx® Screw
35 (360, 26)
35 (360, 26)
8.0 (82, 71 in.´lbf)
26 (260, 19)
26 (260, 19)
8.8 (90, 78 in.´lbf)
50 (510, 37)
8.8 (90, 78 in.´lbf)
Front Door Scuff PlateCowl Side Trim
Hood Lock
Release Lever
8.0 (82, 71 in.´lbf)
Side Panel
No. 2 lntermediate
Shaft AssemblyBrake Pedal
Return Spring
Column Upper Cover
N´m (kgf´cm, ft´lbf): Specified torque
Steering Wheel Lower
No. 3 Cover
Steering Wheel Lower
No. 2 Cover
35 (360, 26)
Siding Yoke
Torx® Screw AT±18
± AUTOMATIC TRANSMISSION (A750E, A750F)COLUMN SHIFT ASSEMBLY
2926 Author: Date:
2005 SEQUOIA (RM1146U)
COLUMN SHIFT ASSEMBLY
COMPONENTS
Page 3177 of 4323

BR08P±07
BR±2
± BRAKETROUBLESHOOTING
3169 Author: Date:
2005 SEQUOIA (RM1146U)
TROUBLESHOOTING
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.
SymptomSuspect AreaSee page
Low pedal or spongy pedal
1. Fluid leaks for brake system
2. Air in brake system
3. Piston seals (Worn or damaged)
4. Master cylinder (Faulty)DI±1059
BR±4
BR±27
BR±36
BR±15
Brake drags
1. Brake pedal free play (Minimum)
2. Parking brake pedal travel (Out of adjustment)
3. Parking brake wire (Sticking)
4. Parking brake (Shoe clearance out of adjustment)
5. Pad (Cracked or distorted)
6. Piston (Stuck)
7. Piston (Frozen)
8. Tension or return spring (Faulty)
9. Vacuum leaks for booster system
10.Master cylinder (Faulty)BR±6
BR±9
±
BR±42
BR±24
BR±33
BR±27
BR±36
BR±27
BR±36
BR±42
BR±21
BR±15
Brake pulls
1. Piston (Stuck)
2. Pad (Cracked or distorted)
3. Piston (Frozen)
4. Disc (Scored)
5. Vacuum leaks for booster system
6. Master cylinder (Faulty)BR±27
BR±36
BR±24
BR±33
BR±27
BR±36
BR±30
BR±39
BR±21
BR±15
Page 3178 of 4323
± BRAKETROUBLESHOOTING
BR±3
3170 Author: Date:
2005 SEQUOIA (RM1146U) Hard pedal but brake inefficient
1. Fluid leaks for brake system
2. Air in brake system
3. Pad (Worn)
4. Pad (Cracked or distorted)
5. Pad (Oily)
6. Pad (Glazed)
7. Disc (Scored)
8. Vacuum leaks for booster systemDI±1059
BR±4
BR±24
BR±33
BR±24
BR±33
BR±24
BR±33
BR±24
BR±33
BR±30
BR±39
BR±21
Noise from brakes
1. Pad (Cracked or distorted)
2. Installation bolt (Loose)
3. Disc (Scored)
4. Pad support plate (Loose)
5. Sliding pin (Worn)
6. Pad (Dirty)
7. Pad (Glazed)
8. Tension or return spring (Faulty)
9. Anti±squeal shim (Damaged)
10.Shoe hold±down spring (Damaged)BR±24
BR±33
BR±27
BR±36
BR±30
BR±39
BR±33
BR±36
BR±24
BR±33
BR±24
BR±33
BR±42
BR±24
BR±33
BR±42
Page 3183 of 4323
BR108±06
F13309
No. 2 Heater to
Register Duct
Lower Finish
Panel
Hood Lock
Release Lever
Clevis Pin
Pedal Bracket
Stop Light Switch
Brake Pedal Collar Pedal Return Spring
Pedal Pad Clip
PinE±ring
Brake Pedal
Link
: Specified torque
N´m (kgf´cm, ft´lbf)
Non±reusable part
Lithium soap base glycol grease Bushing
Cushion Bushing
13 (130, 9)
19 (195, 14)
Clip Parking Brake
Pedal Assembly
26 (260, 19)
Cowl Side Trim Board
Front Door Scuff Plate Brake Pedal Assembly
Lock Nut Steering Column
Assembly
Cushion
34 (350, 25)
Collar
Brake Pedal
Lever
CushionCollar Bushing
34 (350, 25)
13 (130, 9)
25 (260, 19)
Side Panel BR±8
± BRAKEBRAKE PEDAL
3175 Author: Date:
2005 SEQUOIA (RM1146U)
COMPONENTS
Page 3185 of 4323
BR10A±04
F13306
No. 2 Heater to Register DuctLower Finish Panel
Hood Lock
Release Lever Parking Brake Wire
Clip
Pedal Pad Parking Brake
Pedal Assembly
: Specified torque
N´m (kgf´cm, ft´lbf)
Cowl Side Trim BoardFront Door Scuff Plate
13 (130, 9)
Adjusting Nut
Lock Nut Clip
Return Spring
Return Spring Damper
32 (320, 23)
Parking Brake Switch Cushion
5.4 (55, 48 in.´lbf)
Pedal Assembly
Lithium soap base glycol grease
Non±reusable part Bushing Bushing
Pedal Bracket
Parking Brake Switch
Connector
Side Panel BR±10
± BRAKEPARKING BRAKE PEDAL
3177 Author: Date:
2005 SEQUOIA (RM1146U)
COMPONENTS