Page 1 of 4323

IN01O±10
N17080
Filler Cap
Float
Reservoir Tank
Grommet
Clip
Slotted Spring Pin
: Specified torque
Non±reusable partCylinder
Piston
Push Rod
Washer
Snap Ring
Boot
Gasket
Lock Nut
Clevis Pin
Clevis
N´m (kgf´cm, ft´lbf)
12 (120, 9)
15 (155, 11)
± INTRODUCTIONHOW TO USE THIS MANUAL
IN±1
1 Author: Date:
2005 SEQUOIA (RM1146U)
HOW TO USE THIS MANUAL
GENERAL INFORMATION
1. INDEX
An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you
in finding your way through the manual, the Section Title and major heading are given at the top of every
page.
2. GENERAL DESCRIPTION
At the beginning of each section, a General Description that pertains to all repair operations contained in
that section is given.
Read these precautions before starting any repair task.
3. TROUBLESHOOTING
TROUBLESHOOTING tables are included for each system to help you diagnose the problem and find the
cause. The fundamentals of how to proceed with troubleshooting are described on page IN±24.
Be sure to read this before performing troubleshooting.
4. PREPARATION
Preparation lists the SST (Special Service Tools), recommended tools, equipment, lubricant and SSM (Spe-
cial Service Materials) which should be prepared before beginning the operation and explains the purpose
of each one.
5. REPAIR PROCEDURES
Most repair operations begin with an overview illustration. It identifies the components and shows how the
parts fit together.
Example:
Page 53 of 4323

MA0055
MA014±06
MA±6
± MAINTENANCEBRAKE
53 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE
INSPECTION
1. INSPECT BRAKE LINE PIPES AND BOOTS
HINT:
Inspect in a well±lighted area. Inspect the entire circumference
and length of the brake hoses using a mirror as required. Turn
the front wheels fully right or left before inspecting the front
brake.
(a) Check all brake lines and hoses for:
Damage
Wear
Deformation
Cracks
Corrosion
Leaks
Bends
Twists
(b) Check all clamps for tightness and connections for leak-
age.
(c) Check that the hoses and lines are clear of sharp edges,
moving parts and the exhaust system.
(d) Check that the lines installed in grommets pass through
the center of the grommets.
2. INSPECT FRONT AND REAR BRAKE PADS AND
DISCS
(Front pads: See page BR±25)
(Rear pads: See page BR±34)
HINT:
If a squealing or scraping noise occurs from the brake during
driving, check the pad wear indicator.
If there are traces of the indicator contacting the disc rotor, the
disc pad should be replaced.
Page 54 of 4323

B07270
MA04O±03
B07272
Drive Shaft Boots
B07271
Dust Cover
Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
± MAINTENANCECHASSIS
MA±7
54 Author: Date:
2005 SEQUOIA (RM1146U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel free play (See page SR±9).
(b) Check the steering linkage for looseness or damage.
Check that:
Tie rod ends do not have excessive play.
Dust seals are not damaged.
Boot clamps are not loose.
2. INSPECT SRS AIRBAG (See page RS±3)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leaks.
If leakage is found, check the cause and repair.
4. 4WD:
INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
5. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Inspect the dust cover for damage.
6. 2WD:
CHECK OIL LEVEL IN AUTOMATIC TRANSMISSION
AND DIFFERENTIAL
(a) Automatic transmission:
Check that the fluid level is in the ºHOTº range at the nor-
mal operating temperature (70 ± 80°C or 158 ± 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI±524
Page 101 of 4323
PP42U±01
± PREPARATIONPROPELLER SHAFT
PP±43
101 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT
SST (Special Service Tools)
09240±00020Wire Gauge SetPROPELLER SHAFT ASSEMBLY
09325±40010Transmission Oil PlugPROPELLER SHAFT ASSEMBLY
09332±25010Universal Joint Bearing Remover
& ReplacerSPIDER BEARING
09521±24010Drive Shaft Boot Clamping ToolPROPELLER SHAFT ASSEMBLY
Page 104 of 4323
PP±46
± PREPARATIONSUSPENSION AND AXLE
104 Author: Date:
2005 SEQUOIA (RM1146U)
09350±20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369±20040)Piston Spring Compressor Set
09502±12010Differential Bearing ReplacerFront differential
Front suspension
09504±22012Differential Side Bearing
ReplacerRear differential
09506±30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506±35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09520±01010Drive Shaft Remover AttachmentFront drive shaft
09520±24010Differential Side Gear Shaft
PullerFront drive shaft
(09520±32040)Shocker Set
09521±24010Drive Shaft Boot Clamping ToolFront drive shaft
09521±25011Rear Axle Shaft PullerRear axle
09521±25021Rear Axle Shaft Puller
AttachmentRear axle
09523±36010Rear Axle Hub Guide ToolRear differential
Page 118 of 4323
PP3JP±04
PP±60
± PREPARATIONSTEERING
11 8 Author: Date:
2005 SEQUOIA (RM1146U)
STEERING
SST (Special Service Tools)
09023±12701Union Nut Wrench 17mmPS gear
09023±38401Union Nut Wrench 14mmPS gear
09521±24010Drive Shaft Boot Clamping ToolPS gear
09527±20011Rear Axle Shaft Bearing RemoverPS gear
09612±00012Rack & Pinion Steering Rack
Housing StandPS gear
09612±07010Main Shaft Retaining Ring
Remover & ReplacerSteering column
09612±22011Tilt Handle Bearing ReplacerPS gear
09612±24014Steering Gear Housing Overhaul
Tool SetPS gear
(09613±22011)Steering Rack Shaft Bushing
Puller
09616±00011Steering Worm Bearing Adjusting
SocketPS gear
09631±12071Steering Rack Oil Seal Test ToolPS gear
09631±16010Cylinder End Stopper Nut WrenchPS gear
Page 2601 of 4323
A23302
RH No.3 Timing Belt Cover
No.2 Timing
Belt Cover
LH No.3 Timing Belt Cover Drive Belt Idler Pulley
Camshaft Position
Sensor ConnectorCover Plate
Oil Cooler Pipe Engine Wire
7.5 (76, 66 in.´lbf)
16 (160, 12)
7.5 (76, 66 in.´lbf)
N´m (kgf´cm, ft´lbf) : Specified torque
Wire Grommet
39 (400, 29)
A23303
Timing BeltLH Camshaft Timing Pulley
Timing Belt Tensioner
Dust Boot
245 (2,500, 181)
16 (160, 12)
32 (330, 24)
RH Camshaft Timing Pulley
26 (270, 19)Fan Bracket
N´m (kgf´cm, ft´lbf) : Specified torque
8.1 (83, 72 in.´lbf)
EM±14
± ENGINE MECHANICALTIMING BELT
2593 Author: Date:
2005 SEQUOIA (RM1146U)
Page 2606 of 4323

A23310
String
A04339
A23311
Slightly Turn
A23312
SST
± ENGINE MECHANICALTIMING BELT
EM±19
2598 Author: Date:
2005 SEQUOIA (RM1146U)
When replacing the timing belt tensioner only:
To avoid meshing of the timing pulley and timing belt, se-
cure one of them with string. And place matchmarks on
the timing belt and RH camshaft timing pulley.
Alternately loosen the 2 bolts, and remove them, the belt ten-
sioner and dust boot.
18. DISCONNECT TIMING BELT FROM CAMSHAFT TIM-
ING PULLEYS
(a) Hold the camshaft timing pulley with SST, and loosen the
tension spring between the LH and RH camshaft timing
pulleys by slightly turning the LH camshaft timing pulley
clockwise.
SST 09960±10010 (09962±01000, 09963±01000)
HINT:
Set the SST so that the claw comes in contact with the camshaft
timing pulley bolt, and tighten the lock nut of the SST.
(b) Disconnect the timing belt from the camshaft timing pul-
leys.
19. REMOVE CAMSHAFT TIMING PULLEYS
(a) Hold the camshaft timing pulley with SST, loosen the 4
bolts of the timing pulley.
SST 09960±10010 (09962±01000, 09963±01000)
(b) Remove the 2 timing pulleys.
20. REMOVE GENERATOR (See page CH±7)
21. REMOVE DRIVE BELT TENSIONER
Remove the bolt, 2 nuts and belt tensioner.