Page 3088 of 4323
SA242±03
R13198
SST
Socket
Wrench SA±84
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
3080 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL UPPER BALL JOINT
(a) Using SST, press and a socket wrench, install a new ball
joint.
SST 09309±37010
(b) Using a snap ring expander, install a new snap ring.
(c) Install a new boot and fix it with a new wire.
HINT:
Use the grease supplied in the kit.
2. INSTALL STEERING KNUCKLE WITH AXLE HUB
(See page SA±28)
Page 3092 of 4323
SA246±04
R12777
SA±88
± SUSPENSION AND AXLEFRONT LOWER BALL JOINT
3084 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT LOWER BALL JOINT BOOT FOR DAMAGE
2. INSPECT LOWER BALL JOINT FOR ROTATION
CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 3 to 5 seconds and take the torque reading on the 5th
turn.
Turning torque:
1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)
Page 3096 of 4323
SA248±03
Z00340
SA±92
± SUSPENSION AND AXLEFRONT STABILIZER BAR
3088 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT STABILIZER BAR LINK BALL JOINT BOOT
FOR DAMAGE
2. INSPECT STABILIZER BAR LINK BALL JOINT FOR
ROTATION CONDITION
(a) As shown in the illustration, flip the ball joint stud back and
forth 5 times before installing the nut.
(b) Using a torque wrench, turn the nut continuously 1 turn
per 2 ± 4 seconds and take the torque reading on the 5th
turn.
Turning torque:
0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)
Page 3202 of 4323
BR10L±03
F07751
Bleeder Plug
11 (110, 8)
Brake Caliper
15 (155, 11)
123 (1,250, 90)
Piston Seal
Piston
Boot
Set Ring
ClipInner Pad
Outer Pad
Anti±squeal Shim
Anti±rattle
Spring
Inner Anti±squeal Shim
Pin
: Specified torque
N´m (kgf´cm, ft´lbf)
Lithium soap base glycol grease
Disc brake grease
± BRAKEFRONT BRAKE CALIPER
BR±27
3194 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT BRAKE CALIPER
COMPONENTS
Page 3204 of 4323
BR10N±03
R13540
Z08697
170 mm
(6.70 in.)
28 mm
(1.10 in.)(1.97 in.)50 mm
R13541
R13542
± BRAKEFRONT BRAKE CALIPER
BR±29
3196 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE CYLINDER BOOT SET RINGS AND BOOTS
Using a screwdriver, remove the 4 cylinder boot set rings and
boots.
2. REMOVE PISTONS FROM CYLINDER
(a) Prepare the wooden plate to hold the pistons.
(b) Place the plate between the pistons and insert a pad at
one side.
(c) Use compressed air to remove the pistons alternately
from the cylinder.
CAUTION:
Do not place your fingers in front of the pistons when using
compressed air.
3. REMOVE PISTON SEALS
Using a screwdriver, remove the 4 piston seals from the cylin-
der.
Page 3210 of 4323
F13315
± BRAKEREAR BRAKE PAD
BR±35
3202 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Press in the pistons with a hammer handle or an equiva-
lent.
HINT:
If the piston is difficult to push in, loosen the bleeder plug and
push in the piston while letting some fluid escape.
(c) Install the caliper carefully so the boot is not wedged.
(d) Apply lithium soap base glycol grease to the sliding pins
and install the 2 sliding pins.
Torque: 88 N´m (900 kgf´cm, 65 ft´lbf)
10. INSTALL REAR WHEEL
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
11. DEPRESS BRAKE PEDAL SEVERAL TIMES
12. CHECK THAT FLUID LEVEL IS AT MAX LINE
Page 3211 of 4323
BR0JR±16
F13303
Brake Caliper
Anti±squeal Shim Inner Pad
Pad Support
PlatePad Support Plate
Outer Pad Anti±squeal Shim
N´m (kgf´cm, ft´lbf): Specified torque
Lithium soap base glycol grease Non±reusable part
Boot Piston Seal
Piston
Sliding Pin
Torque Plate
GasketPlug Boot
Bushing Bleeder Plug
Pad Wear
Indicator
11 (110, 8)
Cap
105 (1,070, 77)
88 (900, 65)
Washer
Washer Union Bolt
31 (320, 23)
105 (1,070, 77)
BR±36
± BRAKEREAR BRAKE CALIPER
3203 Author: Date:
2005 SEQUOIA (RM1146U)
REAR BRAKE CALIPER
COMPONENTS
Page 3213 of 4323
BR0TC±06
F13317
F13318
F13319
BR±38
± BRAKEREAR BRAKE CALIPER
3205 Author: Date:
2005 SEQUOIA (RM1146U)
DISASSEMBLY
1. REMOVE CYLINDER BOOTS
Using a screwdriver, remove the cylinder boot from the caliper.
2. REMOVE PISTON
(a) Place a piece of cloth or a similar object between the pis-
ton and caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEAL FROM BRAKE CYLINDER
Using a screwdriver, remove the piston seal from the caliper.
4. REMOVE CAP AND BLEEDER PLUG
Torque: 11 N´m (110 kgf´cm, 8 ft´lbf)
5. REMOVE BUSHING, PLUG AND BOOT