F09750
DLC3
Ts
CG
± INTRODUCTIONFOR ALL OF VEHICLES
IN±17
17 Author: Date:
2005 SEQUOIA (RM1146U)
(i) AIRBAG SENSOR ASSEMBLY
(1) Never reuse the airbag sensor assembly involved
in a collision when the SRS has deployed.
(2) The connectors to the airbag sensor assembly
should be connected or disconnected with the sen-
sor mounted on the floor. If the connectors are con-
nected or disconnected while the airbag sensor as-
sembly is not mounted to the floor, it could cause
undesired ignition of the supplemental restraint sys-
tem.
(3) Work must be started after 90 seconds from the
time the ignition switch is turned to the ºLOCKº posi-
tion and the negative (±) terminal cable is discon-
nected from the battery, even if only loosening the
set bolts of the airbag sensor assembly.
(j) WIRE HARNESS AND CONNECTOR
The SRS wire harness is integrated with the cowl wire har-
ness assembly and floor wire harness assembly. All the
connectors for the system are also a standard yellow col-
or. If the SRS wire harness becomes disconnected or the
connector becomes broken due to an accident, etc., re-
pair or replace it.
2. FOR VEHICLES EQUIPPED WITH VEHICLE SKID
CONTROL (VSC) SYSTEM
NOTICE:
Even if TRAC is initially OFF, it automatically be-
comes ON when the vehicle speed becomes about 30
km/h (19 mh) or more. Therefore, please drive in the
test mode to avoid dangerous situations caused by
the TRAC control.
VSC/ABS may be failed when the vehicle is driven on
the two±wheel chassis dynamo. Therefore, after driv-
ing on the chassis dynamo, please clear DTC before
normal driving. Please refer to the page DI±899 for the
method of clearing DTC.
Fasten the vehicle with the lock chain.
(a) Confirm VSC system is OFF.
(1) Turn the ignition switch OFF.
(2) Using SST, connect terminals Ts and CG of DLC3.
SST 09843±18040
(3) Start the engine.
A31449A23511
Valve Battery ±
Battery +
DI±76
± DIAGNOSTICSENGINE
270 Author: Date:
2005 SEQUOIA (RM1146U)
1 Check OCV circuit.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and warm it up.
(c) Turn the ignition switch to ON and turn the hand±held tester ON.
CHECK:
(a) Select the item: DIAGNOSIS / ENHANCED OBD II / ACTIVE TEST / VVT CTRL B1 or VVT CTRL B2.
(b) Using the hand±held tester, operate the OCV and check the engine speed.
OK:
Standard:
Tester OperationSpecified Condition
OCV is OFFNormal engine speed
OCV is ONRough idle or engine stall
OK Check for intermittent problems
(See page DI±11).
NG
2 Check operation of OCV.
PREPARATION:
(a) Start the engine and warmed it up.
(b) Disconnect the OCV connector.
(c) Apply battery positive voltage between the terminals of
the OCV.
CHECK:
Check the engine speed.
OK:
Rough idle or engine stalled.
NG Replace OCV.
OK
A21026
Component Side
C2
Crankshaft Position Sensor
± DIAGNOSTICSENGINE
DI±213
407 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the hand±held tester. Freeze frame records the engine conditions when
a malfunction is detected. When troubleshooting it is useful for determining whether the vehicle was
running or stopped. the engine was warmed up or not, the air±fuel ratio lean or rich, etc. at the time
of the malfunction.
READ VALUE ON HAND±HELD TESTER
(a) Connect the hand±held tester to the DLC3.
(b) Start the engine and push the hand±held tester tool main switch ON.
(c) When using hand±held tester, enter the following menu: ºDIAGNOSIS / ENHANCED OBD II / DATA
LIST / ALL / ENGINE SPDº.
The engine speed can be confirmed in DATA LIST using the hand±held tester. If there are no NE sig-
nals from the crankshaft position sensor despite the engine revolving, the engine speed will be indi-
cated as zero. If voltage output of the crankshaft position sensor is insufficient, the engine speed will
be indicated as lower RPM (than the actual RPM).
1 Check resistance of crankshaft position sensor.
PREPARATION:
Disconnect the C2 crankshaft position sensor connector.
CHECK:
Measure the resistance between terminals 1 and 2.
OK:
Standard:
Tester ConnectionSpecified Condition
1 ± 2985 to 1,600 W at cold
1 ± 21,265 to 1,890 W at hot
NOTICE:
º Coldº and ºHotº shown above mean the temperature of
the coils themselves. ºColdº is form ±10°C (14°F) to 50°C
(122°F) and ºHotº is from 50°C (122°F) to 100°C (212°F).
NG Replace crankshaft position sensor.
OK
B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV.
± DIAGNOSTICSENGINE
DI±237
431 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area to read the waveform on the oscilloscope
when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(7) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:
This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (WAIT or ERROR). If the ERROR (AI STATUS NG) is displayed on the tester, stop the
engine for 10 minutes and then try again.
Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.
B17411
ECM Connector
E1AIDI
A16555
AIR INJ CHECK
AIR PUMP............................ON
EASV ............................OPEN
ASV1. .............................OPEN
ASV2...............................OPEN
A/F BANK1.......................19.05
A/F BANK2.......................19.05
PRESSURE....................17 kPa
PULSATION..............25.39 kPa
AI STATUS...........................OK
Remaining Time 05 sec.
Press [EXIT] to quit
Example: 80% Duty Signal5 V/DIV.
GND
20 ms/DIV. DI±244
± DIAGNOSTICSENGINE
438 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
HINT:
The diagnostic information output from the AID can be confirmed by connecting an oscilloscope to the diag-
nostic information terminal of the AID. It narrows the trouble area search to read the waveform on the oscillo-
scope when performing the AI system intrusive operation function provided in the SYSTEM CHECK.
(1) Start the engine and warm it up.
(2) Turn the ignition switch to OFF.
(3) Connect a hand±held tester to the DLC3.
(4) Connect an oscilloscope probe to the AIDI terminal
of the ECM.
(5) Start the engine and turn the tester ON.
(6) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ SYSTEM.
(7) On the tester, select the following menu items:
DIAGNOSIS / ENHANCED OBD II / SYSTEM
CHECK / AIR INJ CHECK / MANUAL OPERATION
/ OPERATION 1 and 2.
HINT:
OPERATION 1: AP: OFF, EASV:CLOSE, ASV1:CLOSE,
ASV2:CLOSE
OPERATION 2: AP: ON, EASV:OPEN, ASV1:OPEN,
ASV2:OPEN
(8) Monitor the voltage output of the AID (duty ratio sig-
nal).
Oscilloscope range:
ItemsContents
TerminalsCH1: AIDI ± E1
Equipment Settings5 V/Division, 20 to 40 ms/Division
ConditionsIdling
NOTICE:
This AIR INJECTION CHECK only allows technicians to operate the AI system for 5 seconds.
Furthermore, the check can be performed 4 times a trip. If the test is repeated, intervals of at
least 30 seconds are required between checks.
While the AI system operation using the hand±held tester is prohibited, the tester displays the
prohibition (AI STATUS NG) or ERROR. At this time stop the engine for 10 minutes and then try
again.
Performing the AIR INJ CHECK over and over again may cause the damage in the secondary
air injection system. If necessary, put an interval of several minutes between tests to prevent
overheating the system.
B17446
Brake Pedal
DepressedBrake Pedal
Released ON
() ()
ST1±(+)E4
E6
E1(±)
DI±286
± DIAGNOSTICSENGINE
480 Author: Date:
2005 SEQUOIA (RM1146U)
3 Check STP signal and ST1± voltage.
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Turn the ignition switch ON.
(c) Select the item ºDIAGNOSIS / ENHANCED OBD II /
DATA LIST / ALL / STOP LIGHT SWº.
CHECK:
Read the signal displayed on the hand±held tester.
OK:
Standard:
Brake PedalSpecified Condition
DepressedSTP Signal ON
ReleasedSTP Signal OFF
CHECK:
Measure the voltage between the specified terminals of the E4
and E6 ECM connectors.
OK:
Standard:
Tester ConnectionBrake PedalSpecified Condition
ST1± (E4±12) ±
E1 (E6±1)DepressedBelow 1.5 V
ST1± (E4±12) ±
E1 (E6±1)Released7.5 to 14 V
OK Check for intermittent problems (See page
DI±11).
NG
A23671
Port APort B
Air
A23672
Port APort B
Battery Air
± DIAGNOSTICSENGINE
DI±321
515 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION PROCEDURE
1 Check any other DTCs output (In addition to secondary air injection system
DTCs).
PREPARATION:
(a) Connect hand±held tester to the DLC3.
(b) Turn the ignition switch to ON and turn the tester ON.
(c) Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC INFO / CURRENT CODES.
CHECK:
(a) Read DTCs.
RESULT:
Display (DTC Output)Proceed To
ºP1441 and/or P1444º and P2440A
P1441 and/or P1444B
ºP1441 and/or P1444 and/or P2440º and other DTCsC
HINT:
If any DTCs other than P1441, P1444 or P2440 are output, troubleshoot those DTCs first.
B Go to step 7.
C Go to DTC chart (See page DI±58).
A
2 Check air switching valve operation.
PREPARATION:
(a) Remove the intake manifold (see page EM±36).
(b) Remove the air switching valve.
CHECK:
Blow air into port A and check that air is not discharged from port
B.
OK:
Not discharged
CHECK:
(a) Apply battery positive across the terminals.
(b) Blow air into port A and check that air is discharged from
port B.
OK:
Discharged
± DIAGNOSTICSENGINE
DI±379
573 Author: Date:
2005 SEQUOIA (RM1146U)
5 Check whether DTC output recurs (DTC P2120, P2122, P2123, P2125, P2127,
P2128 or P2138)
PREPARATION:
(a) Connect the hand±held tester to the DLC3.
(b) Disconnect the battery terminals or remove the EFI No. 1 fuse and ETCS fuse (Clear DTCs).
(c) Start the engine.
(d) Drive the engine at idle for 15 seconds or more.
(e) On the hand±held tester, select the following menu items: DIAGNOSIS / ENHANCED OBD II / DTC
INFO / PENDING CODES.
CHECK:
Read the DTC output.
RESULT:
Display (DTC Output)Proceed To
P2120, P2122, P2123,P2125, P2127, P2128 or P2138A
No outputB
B System is OK.
A
Replace ECM (See page SF±80).