IN01X±04
± INTRODUCTIONTERMS
IN±45
45 Author: Date:
2005 SEQUOIA (RM1146U)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE±J1930 terms and abbreviations used in this manual in compliance with SAE rec-
ommendations, as well as their Toyota equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )±±ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner, A/CL
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal±
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric PressureHAC
CACCharge Air CoolerIntercooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection±
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft PositionCam Angle
CPPClutch Pedal Position±
CTOXContinuous Trap Oxidizer±
CTPClosed Throttle PositionLL ON, Idle ON
DFIDirect Fuel InjectionDirect Injection (DI/INJ)
DIDistributor Ignition±
DLC3Data Link Connector 3OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Trouble Code
DTMDiagnostic Test Mode±
ECLEngine Coolant Level±
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Coolant TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
(EEPROM),
Erasable Programmable Read Only Memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionDistributorless Ignition (DLI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control±
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory±
FEPROMFlash Erasable Programmable Read Only Memory±
FFFlexible Fuel±
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.
PP0O2±06
± PREPARATIONBODY ELECTRICAL
PP±73
131 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerEngine coolant temperature sender gauge, Engine oil level warn-
ing switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Defogger switch
Bulb (3.4 W)Fuel sender gauge, Engine coolant temperature receiver gauge,
Seat belt warning relay
Dry cell batteryFuel sender gauge, Power mirror
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
Torque wrench
Masking tapeRear window defogger wire
Tin foilRear window defogger wire
SS0CN±32
± SERVICE SPECIFICATIONSBODY ELECTRICAL
SS±47
189 Author: Date:
2005 SEQUOIA (RM1146U)
BODY ELECTRICAL
SERVICE DATA
SPEEDOMETER (ON±VEHICLE)
USA:
Standard indication (mph)Allowable range (mph)
2019 ± 22
4039 ± 42.5
6059.5 ± 63.5
8079.5 ± 84
100100 ± 105
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017.5 ± 21.5
4038 ± 42
6058 ± 63
8078 ± 84
10098.5 ± 104.5
120119 ± 125
140139 ± 145
160159 ± 167
TACHOMETER (ON±VEHICLE) / DC 13.5 V 25 °C at (68 °F)
Standard indicationAllowable range
700630 ± 770
1,000900 ± 1,100
2,0001,850 ± 2,150
3,0002,800 ± 3,200
4,0003,800 ± 4,200
5,0004,800 ± 5,200
6,0005,750 ± 6,250
ENGINE COOLANT TEMPERATURE RECEIVER GAUGE
Temperature °C (°F)Resistance (W)
±20 (±4)13,840 to 16,330
50 (68)2,320 to 2,590
80 (176)310 to 326
110 (230)139.9 to 143.5
DI±30
± DIAGNOSTICSENGINE
224 Author: Date:
2005 SEQUOIA (RM1146U)
(a) Preconditions
The monitor will not run unless:
MIL is OFF
Fuel level is approximately 1/2 to 3/4
Altitude is 7,800 feet (2,400 m) or less
Engine Coolant Temperature (ECT) is between 4.4°C and 35°C (40°F and 95°F)
Intake Air Temperature (IAT) is between 4.4°C and 35°C (40°F and 95°F)
Cold Soak Procedure has been completed
Before starting the engine, the difference between ECT and IAT must be less than 7°C (13°F)
HINT:
Examples:
Scenario 1
ECT = 24°C (75°F)
IAT = 16°C (60°F)
Difference between ECT and IAT is 8°C (15°F)
" The monitor will not run because difference between ECT and IAT is higher than 7°C (13°F)
Scenario 2
ECT = 21°C (70°F)
IAT = 20°C (68°F)
Difference between ECT and IAT is 1°C (2°F)
" The monitor will run because difference between ECT and IAT is less than 7°C (13°F)
The readiness test can be completed in cold ambient conditions (less than 40°F / 4.4°C) and/or at
high altitudes (more than 7,800 feet / 2,400 m) if the drive pattern is repeated a second time after cycl-
ing the ignition off.
(b) Drive Pattern
(1) Connect the OBD II scan tool to DLC3 to check monitor status and preconditions (refer to (a)).
(2) Release pressure in fuel tank by removing the fuel tank cap and then reinstall it.
(3) Start the engine and allow it to idle until ECT becomes 75°C (167°F) or higher.
(4) Run the engine at 3,000 rpm for approximately 10 seconds.
(5) Allow the engine to idle with the A/C ON (to create slight load) for 15 to 50 minutes.
NOTICE:
If the vehicle is not equipped with A/C, put a slight load on the engine by doing the following :
Securely set the parking brake.
Block the drive wheels with wheel chocks.
Allow the vehicle to idle in drive for 15 to 50 minutes.
A23544
40 mph (64 km/h)
Idling
IG SW OFF ECT:
75C (167F) or higher
Vehicle Speed
Warming up(5)(6)
10 minutes
or more(7)
10 seconds
or more4 seconds
or moreTime At Least 3 times
(8) (9)
(10) Accelerator Pedal
DepressedAccelerator Pedal
Released (Fuel±cut)
± DIAGNOSTICSENGINE
DI±31
225 Author: Date:
2005 SEQUOIA (RM1146U)
5. AIR±FUEL RATIO (A/F) AND OXYGEN SENSOR (HO2) MONITOR (ACTIVE AIR±FUEL RATIO
CONTROL TYPE)
(a) Preconditions
The monitor will not run unless:
2 minutes or more have elapsed since the engine was started.
The Engine Coolant Temperature (ECT) is 75C (167F) or higher.
Air±fuel ratio feedback control is performed.
Fuel±cut control is performed for 8 seconds or more.
(b) Drive Pattern
(1) Connect the hand±held tester to DLC3.
(2) Turn the ignition switch to ON.
(3) Clear DTCs (see page DI±43).
(4) Start the engine, and warm it up until the ECT reaches 75C (167F) or higher.
(5) Drive the vehicle at 40 mph (64 km/h) or more for at least 10 minutes.
(6) Change the transmission to 2nd gear.
(7) Accelerate the vehicle to 30 mph (48 km/h) or more by depressing the accelerator pedal for at
least 10 seconds.
(8) Soon after performing step (8) above, release the accelerator pedal for at least 4 seconds without
depressing the brake pedal, in order to execute fuel±cut control.
(9) Stop the vehicle and allow the engine to idle for 10 seconds or more.
(10) Allow the vehicle to decelerate until the vehicle speed declines to less than 6 mph (10 km/h).
(11) Repeat steps from (8) through (10) above at least 3 times in one driving cycle.
(c) Monitor Status
(1) Check the Readiness Monitor status displayed on the tester.
(2) If the status does not switch to COMPL (complete), make sure that the preconditions have been
met, and then perform steps from (5) through (11) in Drive Pattern above.
A04550
12 345678
11 12 13 14 15 16 910
DLC3
± DIAGNOSTICSENGINE
DI±41
235 Author: Date:
2005 SEQUOIA (RM1146U)
Freeze frame data:
The freeze frame data records the engine conditions (fuel
system, calculated load, engine coolant temperature, fuel
trim, engine speed, vehicle speed, etc.) when a malfunc-
tion is detected. When troubleshooting, freeze frame data
can help determine if the vehicle was running or stopped,
if the engine was warmed up or not, if the air±fuel ratio
was lean or rich, as well as other data from the time when
a malfunction occurred.
Priorities for troubleshooting:
When multiple DTCs occur, find out the order in which the DTCs
should be inspected by checking the component's DTC chart.
If no instructions are written in the DTC chart, check DTCs in the
following order of priority:
(a) DTCs other than fuel trim malfunction DTCs (P0171,
P0172, P0174 and P0175) and misfire DTCs (P0300 to
P0308).
(b) Fuel trim malfunction DTCs (P0171, P0172, P0174 and
P0175).
(c) Misfire DTCs (P0300 to P0308).
4. CHECK DLC3
The vehicle's ECM uses the ISO 9141±2 for communica-
tion protocol. The terminal arrangement of the DLC3 com-
plies with SAE J1962 and matches the ISO 9141±2 for-
mat.
SymbolTerminal DescriptionConditionSpecified Condition
SIL (7) ± SG (5)Bus º+º lineDuring transmissionPulse generation
CG (4) ± Body groundChassis groundAlwaysBelow 1 W
SG (5) ± Body groundSignal groundAlwaysBelow 1 W
BAT (16) ± Body groundBattery positiveAlways11 to 14 V
CANH (6) ± CANL (14)HIGH±level CAN bus lineIgnition switch OFF54 to 69 W
CANH (6) ± Battery positiveHIGH±level CAN bus lineIgnition switch OFF1 MW or higher
CANH (6) ± CG (4)HIGH±level CAN bus lineIgnition switch OFF1 kW or higher
CANL (14) ± Battery positiveLOW±level CAN bus lineIgnition switch OFF1 MW or higher
CANL (6) ± CG (4)LOW±level CAN bus lineIgnition switch OFF1 kW or higher
HINT:
Connect the cable of the hand±held tester to the DLC3, turn the
ignition switch ON and attempt to use the hand±held tester. If
the screen displays UNABLE TO CONNECT TO VEHICLE, a
problem exists in the vehicle side or the tester side.
If the communication is normal when the tool is connected
to another vehicle, inspect the DLC3 on the original ve-
hicle.
DID80±01
DI±46
± DIAGNOSTICSENGINE
240 Author: Date:
2005 SEQUOIA (RM1146U)
FAIL±SAFE CHART
If any of the following code is recorded, the ECM enters fail±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0031
P0032
P0037
P0038
P0051
P0052
P0057
P0058
The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P0100
P0102
P0103Ignition timing is calculated from engine speed and throttle
angleºPassº condition detected
P0110
P0112
P0113
Intake air temperature is fixed at 20°C (68°F)ºPassº condition detected
P0115
P0117
P0118
Engine coolant temperature is fixed at 80°C (176°F)ºPassº condition detected
P0120
P0121
P0122
P0123
P0220
P0222
P0223
P0607
P0657
P2102
P2103
P2111
P2112
P2118
P2119
P2135
If the Electronic Throttle Control System (ETCS) has a mal-
function, the ECM cuts off current to the throttle control
motor. The throttle control valve returns to a predetermined
opening angle (approximately 16) by the force of the return
spring. The ECM then adjusts the engine output by control-
ling the fuel injection (intermittent fuel±cut) and ignition tim-
ing in accordance with the accelerator pedal opening angle
to enable the vehicle to continue at a minimal speed.
If the accelerator pedal is depressed firmly and slowly, the
vehicle can be driven slowly. If the accelerator pedal is
depressed quickly, the vehicle may speed up and slow
down erratically.
ºPassº condition is detected and then the ignition switch is
turned OFF.
P0325
P0330Max. timing retardationIgnition switch OFF
P0351
P0352
P0353
P0354
P0355
P0356
P0357
P0358
Fuel cutºPassº condition detected