2001 TOYOTA SEQUOIA Transfer

F19247
F19248
F19249
F19250
F19251
± TRANSFERTRANSFER ASSEMBLY
TR±11
2949 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using a magnetic finger, remove the 2 shift inter±lock
pins.
11. REMOVE FRONT NO. 2 STOPPER SHIFT SHAFT
12. REMOVE REAR OUTPUT SHAFT ASSEMBLY, GEAR
SHIFT FORK NO. 1, FRONT DRIVE CHAIN AND DRIV-
EN SPROCKET
(a) Using 2 screwdrivers and a hammer, tap out the snap
ring.
(b) Using 2 screwdrivers and a hammer, tap out the snap
ring.
(c) Using a snap ring expander, remove the snap ring.
(d) Mount the transfer case rear in a vise.
(e) Using a plastic hammer, carefully tap the transfer case
rear, and remove the rear output shaft assembly together
with the gear shift fork No. 1, front drive chain and driven
sprocket.

F19253
F19256
F19257
F19258
F19259
TR±12
± TRANSFERTRANSFER ASSEMBLY
2950 Author: Date:
2005 SEQUOIA (RM1146U)
13. REMOVE REAR NO. 2 STOPPER TRANSFER SHIFT
SHAFT
14. REMOVE TRANSFER SHIFT ACTUATOR
(a) Using 2 screwdrivers and a hammer, tap out the snap
ring.
(b) Remove the 3 bolts and transfer shift actuator.
15. REMOVE OIL SEPARATOR
(a) Remove the 3 bolts and oil separator.
(b) Remove the magnet from the transfer front case.
16. REMOVE OIL PUMP
(a) Remove the 3 bolts and oil pump.

F19260
F19261
F19262
F19263
F19264
± TRANSFERTRANSFER ASSEMBLY
TR±13
2951 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using a screwdriver, remove the O±ring from the oil
pump.
NOTICE:
Be careful not to damage the oil pump.
17. REMOVE OIL PUMP GEAR
18. REMOVE LOW PLANETARY GEAR WITH INPUT
SHAFT
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the low planetary gear with the input shaft from
the transfer front case.
(c) Remove the spacer and output shaft front needle roller
bearing from the input shaft.
(d) Using a screwdriver and hammer, remove the oil seal
from the transfer front case.

F19265
F19266
F19267
Front
F19289
F19290
TR±14
± TRANSFERTRANSFER ASSEMBLY
2952 Author: Date:
2005 SEQUOIA (RM1146U)
19. REMOVE LOW PLANETARY GEAR
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the input gear stopper, ball and planetary carrier
washer.
(c) Remove the input shaft from the low planetary gear.
(d) Remove the thrust bearing race No. 1 and low planetary
gear bearing.
20. REMOVE CASE PLUG
Remove the case plug, compression spring and head pin from
the transfer front case.
21. REMOVE LOW PLANETARY RING GEAR
(a) Using a screwdriver, remove the snap ring.
NOTICE:
Be careful not to damage the transfer front case.

F19291
± TRANSFERTRANSFER ASSEMBLY
TR±15
2953 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Remove the low planetary ring gear from the transfer front
case.

TR0DG±01
F19291
Front
F19292
F19289
F19267
Front
F19266
TR±16
± TRANSFERTRANSFER ASSEMBLY
2954 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
1. INSTALL LOW PLANETARY RING GEAR
(a) Install the low planetary ring gear to the front case.
(b) Using a screwdriver, install the snap ring.
2. INSTALL CASE PLUG
Install the head pin, compression spring and case plug to the
transfer front case.
Torque: 18.6 N´m (190 kgf´cm, 14 ft´lbf)
3. INSTALL LOW PLANETARY GEAR
(a) Install the thrust bearing race No. 1 and low planetary
gear bearing to the input shaft.
(b) Install the input shaft to the low planetary gear.
(c) Install the ball, planetary carrier washer and input gear
stopper.

F19299
F19300
SST
F19263
± TRANSFERTRANSFER ASSEMBLY
TR±17
2955 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Select a snap ring that allows for 0.05 to 0.15 mm
(0.0020 to 0.0059 in.) axial play.
MarkThickness mm (in.)
A2.10 to 2.15 (0.0827 to 0.0846)
B2.15 to 2.20 (0.0846 to 0.0866)
C2.20 to 2.25 (0.0866 to 0.0886)
D2.25 to 2.30 (0.0886 to 0.0906)
E2.30 to 2.35 (0.0906 to 0.0925)
F2.35 to 2.40 (0.0925 to 0.0945)
G2.40 to 2.45 (0.0945 to 0.0965)
H2.45 to 2.50 (0.0965 to 0.0984)
J2.50 to 2.55 (0.0984 to 0.1004)
K2.55 to 2.60 (0.1004 to 0.1024)
L2.60 to 2.65 (0.1024 to 0.1043)
M2.65 to 2.70 (0.1043 to 0.1063)
N2.70 to 2.75 (0.1063 to 0.1083)
P2.75 to 2.80 (0.1083 to 0.1102)
Q2.80 to 2.85 (0.1102 to 0.1122)
R2.85 to 2.90 (0.1122 to 0.1142)
S2.90 to 2.95 (0.1142 to 0.1161)
T2.95 to 3.00 (0.1161 to 0.1181)
U3.00 to 3.05 (0.1181 to 0.1201)
(e) Using a snap ring expander, install a new snap ring.
4. INSTALL OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case upper surface.
SST 09316 ± 60011 (09316 ± 00011)
(b) Coat the lip of the oil seal with MP grease.
5. INSTALL LOW PLANETARY GEAR WITH INPUT
SHAFT
(a) Install the low planetary gear with the input shaft to the
transfer front case.

F19262
F19261
F19301
F19259
F19258
TR±18
± TRANSFERTRANSFER ASSEMBLY
2956 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using a snap ring expander, install the snap ring.
6. INSTALL OIL PUMP GEAR
7. INSTALL OIL PUMP
(a) Coat a new O±ring with gear oil and install it to the oil
pump.
(b) Install the oil pump with the 3 bolts.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
8. INSTALL OIL SEPARATOR
(a) Install the magnet to the transfer front case.
(b) Install the oil separator with the 3 bolts.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)