Page 3111 of 4323

R13361
SST
R13360
SST
Vinyl Tape
F14486
40 mm
(1.57 in.)
F14485
SST
F14522SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
SA±107
3103 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using SST and the companion flange, install the front
bearing then remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
9. INSTALL NEW OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST and a plastic hammer, install the oil seal until
its surface is flush with the differential carrier end.
SST 09316±12010, 09649±17010
HINT:
Connect 2 SST with vinyl tape.
10. INSTALL COMPANION FLANGE
(a) Place the companion flange on the drive pinion.
(b) Coat the threads of a new nut with hypoid gear oil.
(c) 2WD:
Install the companion flange nut.
(1) Install the 3 stud bolts so that the heads come out
40 mm (1.57 in.).
(2) Set the SST and install the 3 nuts to the companion
flange .
SST 09213±58013
(3) Install the other SST to the set SST to hold the com-
panion flange and torque the nut.
SST 09330±00021
Torque: 147 N´m (1,500 kgf´cm, 109 ft´lbf)
(4) Remove the 3 nuts, SST and stud bolts from the
companion flange.
Page 3112 of 4323
FA1083
SST
FA1084
R13337
Less than
5 mm (0.20 in.) SA±108
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3104 Author: Date:
2005 SEQUOIA (RM1146U)
(d) 4WD:
Using SST to hold the flange, torque the nut.
SST 09330±00021
Torque: 147 N´m (1,500 kgf´cm, 109 ft´lbf)
11. ADJUST DRIVE PINION PRELOAD
(See page SA±119)
12. STAKE DRIVE PINION NUT
13. CONNECT REAR PROPELLER SHAFT
2WD: See page PR±5
4WD: See page PR±9
14. FILL DIFFERENTIAL WITH HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
Oil type: Hypoid gear oil API GL±5
Recommended oil viscosity:
SAE 75W ± 140 (Synthetic)
Capacity: 3.65 liters (3.86 US qts, 3.21 Imp. qts)
Page 3114 of 4323
F14292
N´m (kgf´cm, ft´lbf) : Specified torqueStraight Pin
Pinion ShaftPinion Gear
Thrust Washer
Side Gear
Ring Gear
Differential Case
Drive Pinion
Rear Bearing
Adjusting Washer
Bearing Spacer
Front Bearing
Dust Deflector Companion Flange
Bearing CapThrust Washer
Plate Washer
Side Bearing
Side Bearing
Plate Washer
Differential Carrier
Washer
Oil Seal
x12
125 (1,270, 92)
113 (1,150, 83)
113 (1,150, 83)
See page SA±119
Non±reusable part
Precoated part
Companion
Flange
2WD: SA±110
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
3106 Author: Date:
2005 SEQUOIA (RM1146U)
Page 3115 of 4323

SA24E±02
F14273
SST
F14274
F14276
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±111
3107 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE 2 REAR WHEELS
Torque: 110 N´m (1,122 kgf´cm, 81 ft´lbf)
2. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
3. DISCONNECT BRAKE LINES
(a) Using SST, disconnect the brake line and remove the clip.
SST 09023±00100
Torque: 15.5 N´m (158 kgf´cm, 11 ft´lbf)
(b) Use the same procedure described above to the other
side.
4. REMOVE BRAKE CALIPER AND DISC
(a) Remove the 2 bolts, brake caliper and disc.
Torque: 105 N´m (1,070 kgf´cm, 77 ft´lbf)
(b) Use the same procedure described above to the other
side.
5. REMOVE PARKING BRAKE ASSEMBLY
(a) Remove the parking brake assembly (See page
BR±43).
(b) Remove the 2 bolts and pull out the parking brake cable
from the backing plate.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
(c) Use the same procedures described above to the other
side.
6. REMOVE AXLE SHAFTS
(a) Remove the 4 nuts.
Torque: 122 N´m (1,244 kgf´cm, 90 ft´lbf)
(b) Pull out the axle shaft and remove the O±ring.
NOTICE:
Be careful not to damage the oil seal.
(c) Use the same procedures described above to the other
side.
Page 3119 of 4323
SA2349
SST
R11391SST
SA2348
SST
Z00641
SST
R04324
Matchmarks
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±115
3111 Author: Date:
2005 SEQUOIA (RM1146U)
(c) 4WD:
Using SST to hold the flange, remove the nut.
SST 09330±00021
(d) Using SST, remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
9. REMOVE FRONT OIL SEAL
Using SST, remove the oil seal from the differential carrier.
SST 09308±10010
10. REMOVE FRONT BEARING AND BEARING SPACER
(a) Using SST, remove the bearing from the drive pinion.
SST 09556±22010
If the front bearing is damaged or worn, replace the front bear-
ing.
(b) Remove the 2 washers and bearing spacer.
11. REMOVE DIFFERENTIAL CASE
(a) Place matchmarks on the bearing cap and differential car-
rier.
(b) Remove the 4 bolts and bearing cap.
Page 3124 of 4323

SA1143
Boiling Water
R04332
Matchmarks
Thread Lock
R04334
R04335
SST SA±120
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
3116 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Heat the ring gear to about 100°C (212°F) in boiling wa-
ter.
(c) Carefully take the ring gear out of the boiling water.
(d) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the ring gear and differential case.
(e) After the ring gear has cooled sufficiently, torque the set
bolts to which thread lock has been applied.
Thread lock:
Part No. 08833±00100, THREE BOND 1360K or equiv-
alent.
Torque: 125 N´m (1,270 kgf´cm, 92 ft´lbf)
4. INSPECT RING GEAR RUNOUT
(a) Install the differential case into the carrier and install the
plate washers to where there is no play in the bearing
(See step 8.).
(b) Install the bearing cap (See step 11.).
(c) Using a dial indicator, measure the runout of the ring gear.
(d) Remove the bearing caps and differential case.
Maximum runout: 0.05 mm (0.0020 in.)
5. INSTALL DRIVE PINION BEARING OUTER RACES
AND ADJUSTING WASHER
(a) Using SST and a press, install a new front bearing outer
race to the carrier.
SST 09950±60020 (09951±00710),
09950±70010 (09951±07150)
(b) Using SST and a press, install a new adjusting washer
and a new rear bearing outer race to the carrier.
SST 09950±60020 (09951±00910),
09950±70010 (09951±07150)
Page 3125 of 4323

R00055
SST
R11163SST
F14486
40 mm
(1.57 in.)
F14485
SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
SA±121
3117 Author: Date:
2005 SEQUOIA (RM1146U)
HINT:
First fit a washer with the same thickness as the washer which
was removed, then after checking the tooth contact pattern, re-
place the washer with a different thickness if necessary.
6. INSTALL DRIVE PINION REAR BEARING
Using SST and a press, install the rear bearing onto the drive
pinion.
SST 09506±35010
7. TEMPORARILY ADJUST DRIVE PINION PRELOAD
(a) Install the drive pinion and front bearing.
HINT:
After adjusting the ring gear tooth contact pattern, assemble the
spacer, washers and oil seal.
(b) Using SST, install the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
(c) Coat the threads of a new nut with hypoid gear oil.
(d) 2WD:
Install the conpanion flange nut.
(1) Install the 3 stud bolts so that the heads come out
40 mm (1.57 in.).
(2) Set the SST and install the 3 nuts to the companion
flange.
SST 09213±58013
Page 3130 of 4323

R04554
R11163SST SA±126
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
3122 Author: Date:
2005 SEQUOIA (RM1146U)
If the teeth are not contacting properly, use the following table
to select a proper washer for correction.
Washer thickness:
Thickness
Mark mm (in.)Thickness
Mark mm (in.)Thickness
Mark mm (in.)
87 1.87 (0.0736)01 2.01 (0.0791)15 2.15 (0.0846)
88 1.88 (0.0740)02 2.02 (0.0795)16 2.16 (0.0850)
89 1.89 (0.0744)03 2.03 (0.0799)17 2.17 (0.0854)
90 1.90 (0.0748)04 2.04 (0.0803)18 2.18 (0.0858)
91 1.91 (0.0752)05 2.05 (0.0807)19 2.19 (0.0862)
92 1.92 (0.0756)06 2.06 (0.0811)20 2.20 (0.0866)
93 1.93 (0.0760)07 2.07 (0.0815)21 2.21 (0.0870)
94 1.94 (0.0764)08 2.08 (0.0819)22 2.22 (0.0874)
95 1.95 (0.0768)09 2.09 (0.0823)23 2.23 (0.0878)
96 1.96 (0.0772)10 2.10 (0.0827)24 2.24 (0.0882)
97 1.97 (0.0776)11 2.11 (0.0831)25 2.25 (0.0886)
98 1.98 (0.0780)12 2.12 (0.0835)26 2.26 (0.0890)
99 1.99 (0.0783)13 2.13 (0.0839)27 2.27 (0.0894)
00 2.00 (0.0787)14 2.14 (0.0843)28 2.28 (0.0898)
14. REMOVE COMPANION FLANGE (See page SA±113)
15. REMOVE FRONT BEARING (See page SA±113)
16. INSTALL NEW BEARING SPACER, 2 WASHERS AND
FRONT BEARING
(a) Install a new bearing spacer and 2 washers, and place the
front bearing.
(b) Using SST and the companion flange, install the front
bearing then remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
17. INSTALL NEW OIL SEAL
(a) Coat a new oil seal lip with MP grease.