2001 TOYOTA SEQUOIA oil

SA2160
Boiling Water
Z02483
R13784
SST
R13375
SST
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA±51
3047 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Heat the ring gear to about 100°C (212°F) in boiling wa-
ter.
(c) Carefully take the ring gear out of the boiling water.
(d) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the ring gear and differential case.
(e) Temporarily install 5 new lock plates and 10 bolts so that
the bolt holes in the ring gear and differential case are
aligned.
(f) After the ring gear has cooled sufficiently, torque the ring
gear set bolts.
Torque: 97 N´m (985 kgf´cm, 71 ft´lbf)
(g) Using a chisel and hammer, stake the 5 lock plates.
HINT:
Stake the claws of the lock plates to fix the bolts. For the claw
contacting the protruding portion of the bolt, stake only the half
of it along the tightening direction.
5. INSTALL SIDE BEARINGS
Using SST and a press, install the bearings into the differential
case.
SST 09226±10010
6. INSTALL SIDE BEARING OUTER RACES
If replacing the side bearings, fit the thinnest new plate washers
to each bearing outer race.
If reusing the bearings, fit the new washers with the same thick-
ness as the washer which was removed.
(a) Install a new plate washer to the side bearing retainer.
(b) Using SST and a press, install the bearing outer race.
SST 09950±60020 (09951±00790),
09950±70010 (09951±07150)
(c) Install a new plate washer to the differential carrier.

R13376
SST
R13281
SST
Front bearing
outer race:Rear bearing
outer race:
R01197
SST
R11163
SST SA±52
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
3048 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Using SST and a press, install the bearing outer race.
SST 09950±60020 (09951±00790),
09950±70010 (09951±07150)
7. INSTALL DRIVE PINION FRONT AND REAR BEARING
OUTER RACES
Using SST, install the 2 outer races.
SST 09570±22011
8. INSTALL DRIVE PINION FRONT BEARING
(a) Install the washer on the drive pinion.
HINT:
First fit a washer with the same thickness as the washer which
was removed, then after checking the tooth contact pattern, re-
place the washer with a different thickness if necessary.
(b) Using SST and a press, install the front bearing onto the
drive pinion.
SST 09506±30012
9. TEMPORARILY ADJUST DRIVE PINION PRELOAD
(a) Install the drive pinion, rear bearing and oil slinger.
HINT:
After adjusting the ring gear tooth contact pattern, assemble the
spacer and oil seal.
(b) Using SST, install the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03020)
(c) Coat the threads of the nut with hypoid gear oil.

Z00699
Heel ContactFace Contact
Proper ContactSelect an adjusting washer that will bring the
drive pinion closer to the ring gear.
Toe Contact
Flank Contact
Select an adjusting washer that will shift the
drive pinion away from the ring gear.
FA2008
Washer
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA±55
3051 Author: Date:
2005 SEQUOIA (RM1146U)
If the teeth are not contacting properly, use the following table
to select a proper washer for correction.
Washer thickness:
Thickness mm (in.)Thickness mm (in.)Thickness mm (in.)
1.69 ± 1.71 (0.0665 ± 0.0673)1.93 ± 1.95 (0.0760 ± 0.0768)2.17 ± 2.19 (0.0854 ± 0.0862)
1.72 ± 1.74 (0.0677 ± 0.0685)1.96 ± 1.98 (0.0772 ± 0.0780)2.20 ± 2.22 (0.0866 ± 0.0874)
1.75 ± 1.77 (0.0689 ± 0.0697)1.99 ± 2.01 (0.0783 ± 0.0791)2.23 ± 2.25 (0.0878 ± 0.0886)
1.78 ± 1.80 (0.0701 ± 0.0709)2.02 ± 2.04 (0.0795 ± 0.0803)2.26 ± 2.28 (0.0890 ± 0.0898)
1.81 ± 1.83 (0.0713 ± 0.0720)2.05 ± 2.07 (0.0807 ± 0.0815)2.29 ± 2.31 (0.0902 ± 0.0909)
1.84 ± 1.86 (0.0724 ± 0.0732)2.08 ± 2.10 (0.0819 ± 0.0827)2.32 ± 2.34 (0.0913 ± 0.0921)
1.87 ± 1.89 (0.0736 ± 0.0744)2.11 ± 2.13 (0.0831 ± 0.0839)±
1.90 ± 1.92 (0.0748 ± 0.0756)2.14 ± 2.16 (0.0843 ± 0.0850)±
14. REMOVE COMPANION FLANGE AND OIL SLINGER
(See page SA±43)
15. REMOVE REAR BEARING (See page SA±43)
16. INSTALL NEW BEARING SPACER, REAR BEARING
AND OIL SLINGER
(a) Install a new bearing spacer and place the rear bearing
and oil slinger.

R11163SST
R13417
SST
4.5 ± 0.3 mm
(0.177 ± 0.012 in.)
SA2351
SST
SA2352
SA±56
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
3052 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using SST and the companion flange, install the rear
bearing, then remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03020)
17. INSTALL OIL SEAL
(a) Using SST and a hammer, install a new oil seal.
SST 09554±22010
Oil seal drive in depth: 4.5 ± 0.3 mm (0.177 ± 0.012 in.)
(b) Coat the oil seal lip with MP grease.
18. INSTALL COMPANION FLANGE
(a) Place the companion flange on the drive pinion.
(b) Coat the threads of a new nut with hypoid gear oil.
(c) Using SST to hold the flange, torque the nut.
SST 09330±00021
Torque: 108 N´m (1,100 kgf´cm, 80 ft´lbf)
19. ADJUST DRIVE PINION PRELOAD
Using a torque wrench, measure the preload of the drive pinion
using the backlash between the drive pinion and the ring gear.
Preload (at starting):
New bearing
1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
Reused bearing
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
If the preload is greater than the specified value, replace the
bearing spacer.
If the preload is less than the specified value, retighten the nut
with 13 N´m (130 kgf´cm, 9 ft´lbf) of torque at a time until the spe-
cified preload is reached.
Torque: 223 N´m (2,275 kgf´cm, 165 ft´lbf) or less
If the torque is exceeded the maximum while retightening the
nut, replace the bearing spacer and repeat the preload adjust-
ing procedure. Do not loosen the nut to reduce the preload.

R13200
FIPG
R13416
SST
R13415
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA±57
3053 Author: Date:
2005 SEQUOIA (RM1146U)
20. INSTALL DIFFERENTIAL CASE
21. INSTALL SIDE BEARING RETAINER
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential carrier and
side bearing retainer.
(b) Clean both installation surfaces with gasoline or alcohol.
(c) Apply FIPG to the side bearing retainer, as shown in the
illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
HINT:
Install the side bearing retainer within 10 minutes after applying
FIPG.
(d) Install the side bearing retainer with the 10 bolts.
Torque: 69 N´m (700 kgf´cm, 51 ft´lbf)
22. CHECK TOTAL PRELOAD (See step 12.)
23. RECHECK RING GEAR BACKLASH
(See page SA±43)
24. RECHECK TOOTH CONTACT BETWEEN RING GEAR
AND DRIVE PINION (See step 13.)
25. CHECK COMPANION FLANGE RUNOUT
(See step 1.)
26. STAKE DRIVE PINION NUT
27. INSTALL SIDE OIL SEAL
(a) Using SST and a plastic hammer, install a new oil seal un-
til its surface is flush with the differential carrier end.
SST 09608±32010
(b) Coat the oil seal lip with MP grease.
28. INSTALL INTERMEDIATE SHAFT NO. 1
(a) Install a new snap ring to the shaft.
(b) Using a plastic hammer, install the shaft to the differential
case.
(c) Check that the intermediate shaft will not come out by try-
ing to pull it out by hand.

SA0371
R13201
FIPG
F07258
Adhesive
F06634
FIPG
SA±58
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
3054 Author: Date:
2005 SEQUOIA (RM1146U)
29. INSTALL CLUTCH CASE TO DIFFERENTIAL TUBE
(a) Install a new O±ring to the tube.
(b) Coat the O±ring with MP grease.
(c) Install the clutch case to the tube.
(d) Using a torx® socket (E14), torque the 2 torx bolts.
Torque: 78 N´m (800 kgf´cm, 58 ft´lbf)
30. INSTALL CLUTCH SLEEVE
31. INSTALL DIFFERENTIAL TUBE TO DIFFERENTIAL
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential and clutch
case.
(b) Clean both installation surfaces with gasoline or alcohol.
(c) Apply FIPG to the differential, as shown in the illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
HINT:
Install the differential tube within 10 minutes after applying
FIPG.
(d) Install the differential tube to the differential.
(e) Clean the threads of the 2 long torx bolts and retainer bolt
holes with toluene or trichlorethylene.
(f) Apply adhesive to 2 or 3 threads of the long bolts end.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(g) Using torx® socket (E14), torque the 4 torx bolts.
Torque: 78 N´m (800 kgf´cm, 58 ft´lbf)
32. INSTALL A.D.D. ACTUATOR
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the actuator and clutch case.
(b) Clean both installation surfaces with gasoline or alcohol.
(c) Apply FIPG to the clutch case, as shown in the illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(d) Install the A.D.D. actuator with the 4 bolts.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)

SA14Q±06
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA±59
3055 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL DIFFERENTIAL MOUNTING CUSHIONS
(a) Install the 2 front mounting cushions with the 5 bolts.
Torque: 157 N´m (1,600 kgf´cm, 116 ft´lbf)
(b) Install the rear mounting cushion with the 2 bolts.
Torque: 108 N´m (1,100 kgf´cm, 80 ft´lbf)
2. INSTALL FRONT DIFFERENTIAL CARRIER
(a) Jack up the front differential.
(b) Install the 2 front mounting bolts.
Torque: 137 N´m (1,400 kgf´cm, 101 ft´lbf)
(c) Using a hexagon (12 mm) wrench, install the rear mounting nut.
Torque: 87 N´m (890 kgf´cm, 64 ft´lbf)
(d) Remove the jack.
3. INSTALL TUBE WITH WIRE HARNESS ASSEMBLY
(a) Install the tube with wire harness assembly with the bolt.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the actuator connector, vacuum hose and breather hose.
4. CONNECT FRONT PROPELLER SHAFT (See page PR±9)
5. INSTALL DRIVE SHAFTS (See page SA±36)
6. FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA±38)

SA17Y±06
F14311
Shock Absorber
with Coil Spring
N´m (kgf´cm, ft´lbf)
: Specified torque
64 (650, 47)
Retainer
Cushion
Suspension
Support
Retainer
Coil Spring
Shock Absorber
25 (250, 18)
135 (1,400, 100)
Bushing

± SUSPENSION AND AXLEFRONT SHOCK ABSORBER
SA±63
3059 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT SHOCK ABSORBER
COMPONENTS