Page 58 of 4323
B02100
± MAINTENANCECHASSIS
MA±11
58 Author: Date:
2005 SEQUOIA (RM1146U)
Leaf spring U±bolt mounting nuts
Torque: 133 N´m (1,350 kgf´cm, 98 ft´lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.
Steering system
Drive train
Suspension system
Fuel tank mounts
Engine mounts, etc.
14. FINAL INSPECTION
(a) Check operation of body parts:
Hood:
Auxiliary catch operates properly
Hood locks securely when closed
Doors:
Door locks operate properly
Doors close properly
Seats:
Seat adjusts easily and locks securely in any
positions
Seat backs lock securely at any angle
Fold±down seat backs lock securely
(b) Road test:
Engine and chassis parts do not have abnormal
noises.
Vehicle does not wander or pull to one side.
Brakes work properly and do not drag.
(c) Be sure to deliver a clean vehicle and especially check:
Steering wheel
Shift lever knob
All switch knobs
Door handles
Seats
Page 128 of 4323
PP0MS±23
PP±70
± PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
128 Author: Date:
2005 SEQUOIA (RM1146U)
EQUIPMENT
Torque wrench
Bolt:
Length: 35 mm (1.387 in.)
Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)
Airbag disposal
Tire
Width: 185 mm (7.28 in.)
Inner diam.: 360mm (14.17 in.)
Airbag disposal
Tire with disc wheel
Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)
Airbag disposal
Plastic bagAirbag disposal
Page 150 of 4323

SS0OR±13
SS±8
± SERVICE SPECIFICATIONSENGINE MECHANICAL
150 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fan shroud x Radiator assembly5.55043 in.´lbf
Radiator bracket x Radiator assembly2020015
A/C Compressor x Cylinder block4950036
Generator x Generator bracket3940029
No.1 idler pulley, No.2 idler pulley x Cylinder Block34.535025
Camshaft timing pulley x Camshaft timing tube8.18372 in.´lbf
Drive belt tensioner x Cylinder block1616012
Timing belt tensioner x Oil pump2627019
Crankshaft pulley x Crankshaft2452,500181
Fan bracket x Cylinder block 12 mm head
14 mm head16
32160
33012
24
No.2 timing belt cover x Cylinder block1616012
No.3 timing belt cover x Cylinder block, cylinder head7.58066 in.´lbf
Drive belt idler pulley x Fan bracket3940029
Fluid coupling x Fan bracket2929621
Exhaust manifold x Cylinder head4445033
Cylinder head x Cylinder block 1st
2nd
3rd40
Turn 90°
Turn 90°408
Turn 90°
Turn 90°30
Turn 90°
Turn 90°
Camshaft bearing cap x Cylinder head Bolt A
Others7.5
1680
16066 in.´lbf
12
Cylinder head cover x Cylinder head6.06053 in.´lbf
Engine hanger x Cylinder head3738027
Front water bypass joint, Rear water bypass joint x Cylinder head1818513
Intake manifold x Cylinder head1818513
Timing belt rear plate x Cylinder head7.58066 in.´lbf
Drive plate x Crankshaft 1st
2nd49
Turn 90°500
Turn 90°36
Turn 90°
Transmission x Cylinder block7273053
Transmission x No.1 oil pan3738027
Drive plate x Torque converter clutch4849035
Flywheel housing under cover x Transmission1818513
Engine rear mounting bracket x Transmission6566348
Frame crossmember x Rear engine mounting insulator Bolt A
Bolt B18
72183
73013
53
Frame bracket x Engine mounting bracket3838828
PS pump x Cylinder head6263246
Main bearing cap x Cylinder block 1st
2nd27
Turn 90°275
Turn 90°20
Turn 90°
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block8.08071 in.´lbf
Engine coolant drain union x Cylinder block4950036
Engine mounting bracket x Cylinder block3637027
Water bypass pipe x Cylinder block1818513
Page 187 of 4323

SS08X±05
± SERVICE SPECIFICATIONSSTEERING
SS±45
187 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut5051037
Control valve shaft x No. 2 intermediate shaft assembly3536026
No. 2 intermediate shaft assembly x Sliding yoke3536026
No. 2 universal joint assembly x Sliding yoke3536026
No. 2 universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2626019
Column hole cover No. 2 set bolt8.08271 in.´lbf
Shift lever set bolt1818013
Shift lever housing x Column tube assembly121209
Turn signal bracket x Steering column housing7.57565 in.´lbf
Tilt lever lock shaft9.09078 in.´lbf
PS VANE PUMP
Union bolt x Pressure feed tube46.547534
PS vane pump assembly set stud bolt2222016
PS vane pump assembly set bolt and nut4445033
Suction port union set bolt131309
Pressure port union8385061
Front housing x Rear housing2424017
PS GEAR
Turn pressure tube union nut13 (15)135 (150)10 (11)
Tie rod end lock nut5556041
Rack x Rack end76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut44 (59)450 (600)32 (43)
Rack housing cap5960043
Self±locking nut2525018
Control valve housing set bolt1818513
PS gear assembly set bolt1651,700123
PS gear assembly set bolt and nut1301,35096
Bracket x Body Bolt and nut1651,700123
Bracket x Body Stud bolt2020015
Pressure feed and return tubes x Control valve housing22 (25)227 (250)16 (18)
No. 2 intermediate shaft assembly x No. 2 universal joint assembly3536026
Control valve shaft x No. 2 intermediate shaft assembly3536026
Tie rod end x Lower arm9193067
( ): For use without SST
Page 2669 of 4323
A15637
A08900
A08901
A04857
EM±82
± ENGINE MECHANICALENGINE UNIT (2WD)
2661 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Loosen the 2 union nuts, and remove the 2 oil cooler
pipes.
25. REMOVE TORQUE CONVERTER CLUTCH BOLTS
(a) Remove the bolt and flywheel housing under cover.
(b) Turn the crankshaft pulley bolt to gain access to each bolt.
(c) Hold the crankshaft pulley bolt with a wrench, and remove
the 6 bolts.
26. REMOVE TRANSMISSION
(a) Remove the 10 bolts.
(b) Remove the transmission together with the torque con-
verter clutch from the engine.
27. REMOVE DRIVE PLATE
Remove the 8 bolts, front spacer, drive plate and rear spacer.
Page 2671 of 4323

P18747
Adhesive
A08900
A15637
A08931
Lower
Up EM±84
± ENGINE MECHANICALENGINE UNIT (2WD)
2663 Author: Date:
2005 SEQUOIA (RM1146U)
3. INSTALL TORQUE CONVERTER CLUTCH BOLTS
(a) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(b) Hold the crankshaft pulley bolt with a wrench, and install
the 6 bolts evenly.
Torque: 48 N´m (490 kgf´cm, 35 ft´lbf)
HINT:
First install the black colored bolt, install the other bolts.
(c) Install the flywheel housing under cover with the bolt.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
4. INSTALL OIL COOLER PIPE FOR TRANSMISSION
5. INSTALL OIL DIPSTICK GUIDE AND DIPSTICK FOR
TRANSMISSION
(a) Install a new O±ring to the dipstick guide.
(b) Apply soapy water to the O±ring.
(c) Connect the dipstick guide end to the dipstick tube of the
oil pan.
(d) Install the dipstick guide with the bolt.
(e) Install the dipstick.
(f) Connect the 2 breather hoses to the dipstick guide.
6. CONNECT ENGINE WIRE TO TRANSMISSION
(a) Connect the 5 connectors.
(b) Connect the 2 wire clamps.
7. INSTALL ENGINE AND TRANSMISSION ASSEMBLY
IN VEHICLE
(a) Attach the engine chain hoist to the engine hangers.
(b) Slowly lower the engine and transmission assembly into
the engine compartment.
(c) Attach the engine mounting brackets to the frame brack-
ets.
Page 3012 of 4323
F16853
+ Direction
(Arm Longer)Front Cam Graduation
± Direction (Arm Shorter)
Rear Cam
Graduation
± Direction
(Arm Shorter)
+ Direction (Arm Longer) Camber
Caster SA±8
± SUSPENSION AND AXLEFRONT WHEEL ALIGNMENT
3004 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Torque the front and/or rear adjusting cam set bolts.
Torque: 130 N´m (1,325 kgf´cm, 96 ft´lbf)
Page 3032 of 4323

SA23J±05
SA±28
± SUSPENSION AND AXLEFRONT AXLE HUB
3024 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) 4WD:
Insert the drive shaft into the axle hub and temporarily tighten the nut.
NOTICE:
Be careful not to damage the oil seal and drive shaft boot.
(b) Connect the steering knuckle to the upper suspension arm.
(c) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
Torque: 105 N´m (1,100 kgf´cm, 77 ft´lbf)
2. CONNECT LOWER BALL JOINT
Connect the lower ball joint to the steering knuckle with the 4 bolts.
Torque: 65 N´m (663 kgf´cm, 48 ft´lbf)
3. INSTALL SHOCK ABSORBER (See page SA±70)
4. INSTALL BRAKE CALIPER
(a) Install the disc, brake caliper and 2 bolts.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Install the brake line clamp to the steering knuckle with the bolt.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf)
5. CONNECT SPEED SENSOR AND WIRE HARNESS CLAMP
Connect the speed sensor and wire harness clamp to the steering knuckle with the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 ft´lbf)
6. 4WD:
INSTALL DRIVE SHAFT LOCK NUT
(a) While applying the brakes, tighten the nut.
Torque: 235 N´m (2,400 kgf´cm, 173 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
7. INSTALL GREASE CAP
8. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
9. DEPRESS BRAKE PEDAL SEVERAL TIMES
10. CHECK FRONT WHEEL ALIGNMENT (See page SA±4)
11. CHECK SPEED SENSOR SIGNAL (See page DI±899)
12. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRES-
SURE, YAW RATE AND DECELERATION SENSORS (See page DI±897)