2001 TOYOTA SEQUOIA oil

F19253
F19256
F19257
F19258
F19259
TR±12
± TRANSFERTRANSFER ASSEMBLY
2950 Author: Date:
2005 SEQUOIA (RM1146U)
13. REMOVE REAR NO. 2 STOPPER TRANSFER SHIFT
SHAFT
14. REMOVE TRANSFER SHIFT ACTUATOR
(a) Using 2 screwdrivers and a hammer, tap out the snap
ring.
(b) Remove the 3 bolts and transfer shift actuator.
15. REMOVE OIL SEPARATOR
(a) Remove the 3 bolts and oil separator.
(b) Remove the magnet from the transfer front case.
16. REMOVE OIL PUMP
(a) Remove the 3 bolts and oil pump.

F19260
F19261
F19262
F19263
F19264
± TRANSFERTRANSFER ASSEMBLY
TR±13
2951 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using a screwdriver, remove the O±ring from the oil
pump.
NOTICE:
Be careful not to damage the oil pump.
17. REMOVE OIL PUMP GEAR
18. REMOVE LOW PLANETARY GEAR WITH INPUT
SHAFT
(a) Using a snap ring expander, remove the snap ring.
(b) Remove the low planetary gear with the input shaft from
the transfer front case.
(c) Remove the spacer and output shaft front needle roller
bearing from the input shaft.
(d) Using a screwdriver and hammer, remove the oil seal
from the transfer front case.

F19299
F19300
SST
F19263
± TRANSFERTRANSFER ASSEMBLY
TR±17
2955 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Select a snap ring that allows for 0.05 to 0.15 mm
(0.0020 to 0.0059 in.) axial play.
MarkThickness mm (in.)
A2.10 to 2.15 (0.0827 to 0.0846)
B2.15 to 2.20 (0.0846 to 0.0866)
C2.20 to 2.25 (0.0866 to 0.0886)
D2.25 to 2.30 (0.0886 to 0.0906)
E2.30 to 2.35 (0.0906 to 0.0925)
F2.35 to 2.40 (0.0925 to 0.0945)
G2.40 to 2.45 (0.0945 to 0.0965)
H2.45 to 2.50 (0.0965 to 0.0984)
J2.50 to 2.55 (0.0984 to 0.1004)
K2.55 to 2.60 (0.1004 to 0.1024)
L2.60 to 2.65 (0.1024 to 0.1043)
M2.65 to 2.70 (0.1043 to 0.1063)
N2.70 to 2.75 (0.1063 to 0.1083)
P2.75 to 2.80 (0.1083 to 0.1102)
Q2.80 to 2.85 (0.1102 to 0.1122)
R2.85 to 2.90 (0.1122 to 0.1142)
S2.90 to 2.95 (0.1142 to 0.1161)
T2.95 to 3.00 (0.1161 to 0.1181)
U3.00 to 3.05 (0.1181 to 0.1201)
(e) Using a snap ring expander, install a new snap ring.
4. INSTALL OIL SEAL
(a) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case upper surface.
SST 09316 ± 60011 (09316 ± 00011)
(b) Coat the lip of the oil seal with MP grease.
5. INSTALL LOW PLANETARY GEAR WITH INPUT
SHAFT
(a) Install the low planetary gear with the input shaft to the
transfer front case.

F19262
F19261
F19301
F19259
F19258
TR±18
± TRANSFERTRANSFER ASSEMBLY
2956 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using a snap ring expander, install the snap ring.
6. INSTALL OIL PUMP GEAR
7. INSTALL OIL PUMP
(a) Coat a new O±ring with gear oil and install it to the oil
pump.
(b) Install the oil pump with the 3 bolts.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
8. INSTALL OIL SEPARATOR
(a) Install the magnet to the transfer front case.
(b) Install the oil separator with the 3 bolts.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)

F19308
F19306
FIPG
F19244
F19243
F19309
SST
± TRANSFERTRANSFER ASSEMBLY
TR±21
2959 Author: Date:
2005 SEQUOIA (RM1146U)
15. INSTALL GEAR SHIFT FORK NO. 2 AND HIGH AND
LOW CLUTCH SLEEVE
(a) Install the gear shift fork No. 2 and high and low clutch
sleeve with the bolt.
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)
(b) Install the spacer and output shaft front needle roller bear-
ing.
16. INSTALL TRANSFER CASE REAR
(a) Apply FIPG to the transfer case rear, as shown.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equiva-
lent
(b) Install the clamp and transfer case rear with the
12 bolts.
Torque: 28 N´m (286 kgf´cm, 21 ft´lbf)
17. INSTALL TRANSFER EXTENSION HOUSING
(a) Install the collar and 2 transfer output washers.
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the housing upper surface.
SST 09223±46011, 09631±32020
(c) Coat the lip of the oil seal with MP grease.

F19310
FIPG
F19242
F19311
SST
F19312
Front: Rear: TR±22
± TRANSFERTRANSFER ASSEMBLY
2960 Author: Date:
2005 SEQUOIA (RM1146U)
(d) Apply FIPG to the transfer extension housing, as shown.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equiva-
lent
(e) Apply sealant to the bolt threads.
FIPG:
Part No. 08826±00080, THREE BOND 1334, LOCTITE
242 or equivalent
(f) Install the transfer extension housing with the 5 bolts.
Torque: 12 N´m (122 kgf´cm, 9 ft´lbf)
18. INSTALL FRONT OUTPUT SHAFT COMPANION
FLANGE
(a) Using SST and a hammer, drive in a new oil seal.
SST 09950±60010 (09951±00320), 09950±70010
(09951±07100)
(b) Coat the lip of the oil seal with MP grease.
(c) Install the front output shaft companion flange to the driv-
en sprocket.
(d) Using SST to hold the front output shaft companion
flange, install a new companion flange lock nut.
Torque: 118 N´m (1,203 kgf´cm, 87 ft´lbf)
SST 09330±00021
(e) Using a chisel and hammer, stake the companion flange
lock nut.
19. INSTALL REAR OUTPUT SHAFT COMPANION
FLANGE
Using SST, install the rear output shaft companion flange in the
same way as the front output shaft companion flange.
Torque: 118 N´m (1,203 kgf´cm, 87 ft´lbf)
SST 09330±00021

F19239
F19313
SST
F19314
FIPG
F19238
± TRANSFERTRANSFER ASSEMBLY
TR±23
2961 Author: Date:
2005 SEQUOIA (RM1146U)
20. INSTALL BREATHER OIL DEFLECTOR
21. INSTALL TRANSFER CASE COVER
Install the transfer case cover with the 4 bolts.
Torque: 18 N´m (184 kgf´cm, 13 ft´lbf)
22. INSTALL FRONT BEARING RETAINER
(a) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the retainer upper surface.
SST 09950±60010 (09951±00590), 09950±70010
(09951±07100)
(b) Coat the lip of the oil seal with MP grease.
(c) Apply FIPG to the front bearing retainer, as shown.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
(d) Apply sealant to the bolt threads.
FIPG:
Part No. 08826±00080, THREE BOND 1334, LOCTITE
242 or equivalent
(e) Install the front bearing retainer with the 5 bolts.
Torque: 11.5 N´m (117 kgf´cm, 8 ft´lbf)

TR04O±04
F19233

Oil Seal Ring
Input Shaft

Non±reusable part
± TRANSFERINPUT SHAFT
TR±33
2971 Author: Date:
2005 SEQUOIA (RM1146U)
INPUT SHAFT
COMPONENTS