MA002±35
MA±2
± MAINTENANCEINSIDE VEHICLE
49 Author: Date:
2005 SEQUOIA (RM1146U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free play. Be alert for changes in steering condition, such as hard steering,
excessive free play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold±down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
SS0OL±14
SS±48
± SERVICE SPECIFICATIONSBODY
190 Author: Date:
2005 SEQUOIA (RM1146U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER±±±
Side support x Body3.03027 in.´lbf
Front bumper reinforcement x Body5051037
Front bumper cover x Body7.07162 in.´lbf
REAR BUMPER±±±
Rear bumper reinforcement x Body9597070
Rear bumper side support x Rear bumper reinforcement1919514
Back step reinforcement x Rear bumper side support1919514
Rear bumper cover x Body7.07162 in.´lbf
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
HOOD±±±
Hood hinge x Hood1313310
Hood lock x Hood7.88069 in.´lbf
HOOD SUPPORT±±±
Hood support x Body2222416
Hood support x Hood2222416
FRONT DOOR±±±
Door hinge x Body2323517
Door hinge x Door panel2323517
Door check x Door panel3030622
Door lock striker x Body2323517
Outside rear view mirror x Door panel8.08271 in.´lbf
Door glass x Window regulator sub±assembly8.08271 in.´lbf
Window regulator sub±assembly x Door panel8.08271 in.´lbf
Door lock x Door panel5.05144 in.´lbf
Outside handle with lock cylinder x Door panel5.55649 in.´lbf
Outside handle x Lock cylinder5.55649 in.´lbf
REAR DOOR±±±
Door hinge x Body2323017
Door hinge x Door panel2323017
Door check x Door panel3030622
Door lock striker x Body2323017
Window regulator x Door panel8.08271 in.´lbf
Door lock x Door panel Bolt:5.55649 in.´lbf
Door lock x Door panel Screw:5.05144 in.´lbf
Outside handle x Door panel5.55649 in.´lbf
BACK DOOR±±±
Back door hinge x Body19.519914.4
Back door hinge x Door panel19.519914.4
Door lock striker x Body27275.519.9
Guide bracket x Door panel8.08271 in.´lbf
Back door glass x Door panel8.08271 in.´lbf
± SERVICE SPECIFICATIONSBODY
SS±49
191 Author: Date:
2005 SEQUOIA (RM1146U) Power window regulator x Door panel
5.55649 in.´lbf
Back door lock x Door panel8.08271 in.´lbf
FRONT WIPER AND WASHER±±±
Wiper link x Body5.55649 in.´lbf
Wiper motor x Wiper link5.55649 in.´lbf
Wiper arm x Wiper link2020415
REAR WIPER AND WASHER±±±
Rear wiper motor x Body5.55649 in.´lbf
Wiper arm x Rear wiper motor5.55649 in.´lbf
BODY OUTSIDE MOULDING±±±
Rear bumper cover x Rear bumper extension5.05043 in.´lbf
WINDSHIELD±±±
Inner rear view mirror set torx screw2.52522 in.´lbf
SLIDING ROOF±±±
Sliding roof housing x Body5.55649 in.´lbf
INSTRUMENT PANEL±±±
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Steering wheel x Steering wheel pad8.89078 in.´lbf
Box panel sub±assembly x Floor panel4040830
FRONT SEAT (Power Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
FRONT SEAT (Manual Adjuster Type)±±±
w/ Side airbag:
Seatback cover bracket x Seat frame assembly5.55649 in.´lbf
Armrest x Seat frame assembly3738027
Front seat x Body3738027
REAR NO.1 SEAT (Separate Type)±±±
Rear seat cushion hinge x Body3738027
LH rear seat lock x Seat cushion frame4344032
Rear seat reclining adjuster x Seat cushion frame4344032
Rear seat reclining adjuster x Seatback frame4344032
RH rear seat lock x Seat cushion frame6465347
REAR NO. 1 SEAT (Split Type LH)±±±
Rear seat cushion hinge x Body4344032
Rear No. 1 seat outer adjuster x Seat cushion frame4344032
Rear No. 1 seat outer adjuster x Seatback frame4344032
Rear No. 1 seat inner adjuster x Seat cushion frame4344032
Rear No. 1 seat inner adjuster x Seatback frame4243031
Rear seat shoulder belt guide x Seatback frame3738027
REAR NO.1 SEAT (Split Type RH)±±±
Rear seat cushion hinge x Body3738027
Rear seat lock x Seat cushion frame4344032
BO45L±02
H16656
Upper Window Frame Moulding
Door Glass Run
Front Door Weatherstrip
Door Glass
Rear Lower
FrameTweeter Speaker
Lower Frame
Bracket Garnish
No. 2 Glass Run
Front Lower
Frame
Door Belt Moulding
Outside Rear View Mirror No. 2 Front Door
Weatherstrip
Outside Handle
Lock Cylinder
Cable Protector
Door Lock
Door Lock Outer Cover
Window Regular
MotorWindow Regular
Sub±Assembly
Service Hole Cover
Inside Handle
Upper Armrest base panel
Power Window Switch
Speaker
Courtesy Light
Precoated part Inside Handle Bezel Door TrimInner WeatherstripDoor Hinge
Door
Check
Door Hinge
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
5.5 (56, 49 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
23 (235, 17)
23 (235, 17)
30 (306, 22)
: Specified torque
N´m (kgf´cm, ft´lbf)
± BODYFRONT DOOR
BO±9
3562 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT DOOR
COMPONENTS
H16644
H16643
H16646
± BODYFRONT DOOR
BO±11
3564 Author: Date:
2005 SEQUOIA (RM1146U)
(e) Remove the inner weatherstrip from the door trim.
6. REMOVE TWEETER SPEAKER
7. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
8. REMOVE SPEAKER
9. REMOVE INSIDE HANDLE
(a) Slide the inside handle backward to remove it.
(b) Disconnect the 2 cables from inside handle as shown in
the illustration.
10. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the clamp and grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
11. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
12. REMOVE DOOR GLASS RUN
13. REMOVE UPPER WINDOW FRAME MOULDING
(a) Remove the 6 screws.
(b) Using a screwdriver or clip remover, remove the upper
window frame moulding.
HINT:
Tape the screwdriver tip before use.
BO46I±02
H18890
Roof Console BoxFront Door Opening
Trim WeatherstripRoof Headlining
Assist Grip
Assist Grip Plug Front Pillar Garnish
Sun Visor
Roof Console BoxAssist Grip
Front Pillar
Garnish Sun Visor
Holder Holder
Inner Rear
View Mirror
No. 2 Stopper
Windshield Outside
Upper Moulding
Windshield Outside Moulding
Roof Side Rail
Weatherstrip Windshield
Outside Moulding
Windshield Glass
Wiper Arm
Wiper Arm
Cowl Top Ventilator Louver
Hood to Cowl Top Seal
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque No. 2 Stopper
Dam w/ Sliding roof:
Roof Side Rail
Weatherstrip
w/ Electro chrmic
inner rear view mirror:
Mirror Cover
Inner Rear
View Mirror
2.5 (25, 22 in.´lbf)
Front Door
Opening Trim
Weatherstrip
w/ Double sun visor:
Sun Visor
2.5 (25, 22 in.´lbf)
Dam
Assist Grip Plug
Holder
Holder
Siding Roof
Headlining
Trim
20 (204, 15)
BO±60
± BODYWINDSHIELD
3613 Author: Date:
2005 SEQUOIA (RM1146U)
WINDSHIELD
COMPONENTS
BO4HJ±01
H16717
Clip
H167342 Clips
H167354 Clips
H18891
± BODYWINDSHIELD
BO±61
3614 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT DOOR OPENING TRIM WEATH-
ERSTRIPS
2. REMOVE FRONT PILLAR GARNISH
(a) Remove the assist grip.
(1) Using a screwdriver, remove the 2 assist grip plugs.
HINT:
Tape the screwdriver tip before use.
(2) Remove the 2 screws and assist grip.
(b) Remove the front pillar garnish.
(c) Use the same manner described above to the other side.
3. REMOVE SUN VISORS AND HOLDERS
4. w/ Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
5. w/o Sliding roof:
REMOVE ROOF CONSOLE BOX
(a) Remove the 4 screws.
(b) Using a screwdriver, remove the roof console box.
HINT:
Tape the screwdriver tip before use.
(c) Disconnect the connectors.
6. w/o Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
Remove the torx screw and inner rear view mirror as shown in
the illustration.
H18892
H16708
H05613
BO5232
H05619
BO±62
± BODYWINDSHIELD
3615 Author: Date:
2005 SEQUOIA (RM1146U)
7. w/ Electro chromic inner rear view mirror:
REMOVE INNER REAR VIEW MIRROR
(a) Remove the mirror cover.
(b) Disconnect the connector.
(c) Remove the torx screw and inner rear view mirror.
8. REMOVE WIPER ARMS
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 nuts and wiper arms.
9. REMOVE COWL TOP VENTILATOR LOUVER
(a) Remove the hood to cowl top seal.
(b) Using a clip remover, remove the 6 clips.
(c) Remove the 8 screws and cowl top ventilator louver.
10. REMOVE ROOF SIDE RAIL WEATHERSTRIP
Using SST, pull off the roof side rail weatherstrip from front end.
SST 09806±30010
11. REMOVE WINDSHIELD OUTSIDE MOULDINGS
Remove the 8 screws and windshield outside mouldings.
12. REMOVE WINDSHIELD OUTSIDE UPPER MOULDING
Using a knife, cut off the moulding as shown in the illustration.
NOTICE:
Do not damage the body with the knife.
13. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, be careful not to damage the
paint and exterior ornaments. To prevent scratching the
safety pad when removing the windshield, place a plastic
sheet between the piano wire and the safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.