2001 TOYOTA SEQUOIA TS pin

± SERVICE SPECIFICATIONSTRANSFER
SS±27
169 Author: Date:
2005 SEQUOIA (RM1146U)Input shaft
Input shaft journal outer diameterMaximum
Input shaft bushing diameterMaximum47.59 mm (1.8736 in.)
48.14 mm (1.8953 in.)
Planetary gear
Pinion gear thrust clearance Standard
Maximum
Pinion gear radial clearanceStandard
Maximum
Outer bearing snap ring thickness Mark
1
2
3
4
5
Inner bearing press in depth0.11 to 0.84 mm (0.0043 to 0.0331 in.)
0.84 mm (0.0331 in.)
0.009 to 0.038 mm (0.0004 to 0.0015 in.)
0.038 mm (0.0015 in.)
1.45 to 1.50 mm (0.0571 to 0.0591 in.)
1.50 to 1.55 mm (0.0591 to 0.0610 in.)
1.55 to 1.60 mm (0.0610 to 0.0630 in.)
1.60 to 1.65 mm (0.0630 to 0.0650 in.)
1.65 to 1.70 mm (0.0650 to 0.0669 in.)
7.7 to 8.3 mm (0.303 to 0.327 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±33
175 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange horizontal runoutMaximum0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0 ± 0.20 mm (0 ± 0.0079 in.)
Rear oil seal drive in depth4.5 ± 0.3 mm (0.177 ± 0.012 in.)
Side oil seal drive in depth0 mm (0 in.)
Side tube oil seal drive in depth5.5 ± 0.3 mm (0.217 ± 0.012 in.)
0.96 ± 1.04 mm (0.0378 ± 0.0409 in.)
Sid th t h thi k1.06 ± 1.14 mm (0.0417 ± 0.0449 in.)Side gear thrust washer thickness1.16 ± 1.24 mm (0.0457 ± 0.0488 in.)
1.26 ± 1.34 mm (0.0496 ±0.0528 in.)
2.00 ± 2.02 mm (0.0787 ± 0.0795 in.)
2.03 ± 2.05 mm (0.0799 ± 00807 in.)
2.06 ± 2.08 mm (0.0811 ± 0.0819 in.)
2.09 ± 2.11 mm (0.0823 ± 0.0831 in.)
2.12 ± 2.14 mm (0.0835 ± 0.0843 in.)
2.15 ± 2.17 mm (0.0846 ± 0.0854 in.)
Front differential2.18 ± 2.20 mm (0.0858 ± 0.0866 in.)
2.21 ± 2.23 mm (0.0870 ± 0.0878 in.)
2.24 ± 2.26 mm (0.0882 ± 0.0890 in.)
2.27 ± 2.29 mm (0.0894 ± 0.0902 in.)
2.30 ± 2.32 mm (0.0906 ± 0.0913 in.)
2.33 ± 2.35 mm (0.0917 ± 0.0925 in.)
2.36 ± 2.38 mm (0.0929 ± 0.0937 in.)
Side gear bearing adjusting washer thickness2.39 ± 2.41 mm (0.0941 ± 0.0949 in.)Side gear bearing adjusting washer thickness
2.42 ± 2.44 mm (0.0953 ± 0.0961 in.)
2.45 ± 2.47 mm (0.0965 ± 0.0972 in.)
2.48 ± 2.50 mm (0.0976 ± 0.0984 in.)
2.51 ± 2.53 mm (0.0988 ± 0.0996 in.)
2.54 ± 2.56 mm (0.1000 ± 01008 in.)
2.57 ± 2.59 mm (0.1012 ± 0.1020 in.)
2.60 ± 2.62 mm (0.1024 ± 0.1031 in.)
2.63 ± 2.65 mm (0.1035 ± 0.1043 in.)
2.66 ± 2.68 mm (0.1047 ± 0.1055 in.)
2.69 ± 2.71 mm (0.1059 ± 0.1067 in.)
2.72 ± 2.74 mm (0.1071 ± 0.1079 in.)
2.75 ± 2.77 mm (0.1083 ± 0.1091 in.)
2.78 ± 2.80 mm (0.1094 ± 0.1102 in.)

SS±34
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
176 Author: Date:
2005 SEQUOIA (RM1146U)
1.69 ± 1.71 mm (0.0665 ± 0.0673 in.)
1.72 ± 1.74 mm (0.0677 ± 0.0685 in.)
1.75 ± 1.77 mm (0.0689 ± 0.0697 in.)
1.78 ± 1.80 mm (0.0701 ± 0.0709 in.)
1.81 ± 1.83 mm (0.0713 ± 0.0720 in.)
1.84 ± 1.86 mm (0.0724 ± 0.0732 in.)
1.87 ± 1.89 mm (0.0736 ± 0.0744 in.)
1.90 ± 1.92 mm (0.0748 ± 0.0756 in.)
1.93 ± 1.95 mm (0.0760 ± 0.0768 in.)
1.96 ± 1.98 mm (0.0772 ± 0.0780 in.)
D i i i b i dj ti h thi k1.99 ± 2.01 mm (0.0783 ± 0.0791 in.)
F t diff ti l
Drive pinion bearing adjusting washer thickness2.02 ± 2.04 mm (0.0795 ± 0.0803 in.)Front differential2.05 ± 2.07 mm (0.0807 ± 0.0815 in.)
2.08 ± 2.10 mm (0.0819 ± 0.0827 in.)
2.11 ± 2.13 mm (0.0831 ± 0.0839 in.)
2.14 ± 2.16 mm (0.0843 ± 0.0850 in.)
2.17 ± 2.19 mm (0.0854 ± 0.0862 in.)
2.20 ± 2.22 mm (0.0866 ± 0.0874 in.)
2.23 ± 2.25 mm (0.0878 ± 0.0886 in.)
2.26 ± 2.28 mm (0.0890 ± 0.0898 in.)
2.29 ± 2.31 mm (0.0902 ± 0.0909 in.)
2.32 ± 2.34 mm (0.0913 ± 0.0921 in.)
A.D.D. sleeve fork to clutch sleeve clearance0.35 mm (0.0138 in.) or less
Differential case needle bearing press in depth0.3 ± 0.3 mm (0.012 ± 0.012 in.)
Axle shaft bearing backlash Maximum0.6 mm (0.024 in.)
RlhftAxle shaft deviation Maximum0.05 mm (0.0020 in.)Rear axle shaftShaft runoutMaximum2.0 mm (0.079 in.)
Flange runoutMaximum0.05 mm (0.0020 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±35
177 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.09 mm (0.0035 in.)
Companion flange horizontal runoutMaximum0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 ± 1.9 N´m (13 ± 19 kgf´cm, 11.4 ± 16.7 in.´lbf)
0.8 ± 1.1 N´m (8 ± 11kgf´cm, 7.0 ± 9.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Ring gear runout Maximum0.05 mm (0.0020 in.)
Differential case runout Maximum0.04 mm (0.0016 in.)
Rear differentialDrive pinion oil seal drive in depth0 mm (0 in.)
1.50 mm (0.0590 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
Side gear thrust washer thickness1.70 mm (0.0669 in.)Side gear thrust washer thickness
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±37
179 Author: Date:
2005 SEQUOIA (RM1146U)
87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
00 2.00 mm (0.0787 in.)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
06 2.06 mm (0.0811 in.)
R diff ti lD i i i b i dj ti h thi k07 2.07 mm (0.0815 in.)Rear differentialDrive pinion bearing adjusting washer thickness08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm(0.0858 in.)
19 2.19 mm (0.0862 in.)
20 2.20 mm (0.0866 in.)
21 2.21 mm (0.0870 in.)
22 2.22 mm (0.0874 in.)
23 2.23 mm (0.0878 in.)
24 2.24 mm (0.0882 in.)
25 2.25 mm (0.0886 in.)
26 2.26 mm (0.0890 in.)
27 2.27 mm (0.0894 in.)
28 2.28 mm (0.0898 in.)

SS1KF±04
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±39
181 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TIRE PRESSURE MONITOR RECEIVER
Tire pressure monitor receiver set bolt7.57666 in.´lbf
TIRE PRESSURE MONITOR VALVE
Tire pressure monitor valve set nut4.04135 in.´lbf
FRONT AXLE
Hub nut11 01,15083
Tie rod end lock nut5556041
Steering knuckle x Brake caliper8082059
Steering knuckle x Dust cover1231,25090
Drive shaft lock nut1818513
Upper suspension arm x Upper ball joint2352,400173
Brake line clamp x Steering knuckle1051,10077
ABS speed sensor x Steering knuckle2828521
ABS speed sensor wire harness clamp x Steering knuckle8.08271 in.´lbf
ABS speed sensor wire harness clamp x Upper suspension arm8.08271 in.´lbf
FRONT DIFFERENTIAL
Drive pinion x companion flangeSee page SA±43
Differential front mounting cushion x Chassis frame1371,400101
Differential rear mounting cushion x Chassis frame8789064
Differential front mounting cushion x Differential1571,60011 6
Differential rear mounting cushion x Differential1081,10080
Ring gear x Differential case9798571
Differential carrier x Differential tube7880058
Differential carrier x Side bearing retainer6970051
Differential x Front propeller shaft7475054
A.D.D. clutch case x Differential7880058
A.D.D. clutch case x Differential tube7880058
A.D.D. actuator x A.D.D. clutch case2121015
Tube with wire harness assembly clamp x Differential carrier131309
Drain plug6566048
Filler plug3940029
FRONT SUSPENSION
Suspension support x Chassis frame6465047
Piston rod x Suspension support2525018
Lower suspension arm x Shock absorber1351,400100
Upper suspension arm x Chassis frame981,00072
Lower suspension arm x Chassis frame1301,32596
Lower suspension arm x Lower ball joint1591,62111 7
Power steering gear Left side nut
Center bolt
Right side bolt and nut130
165
1651,350
1,700
1,70096
122
122
Tie rod end x Lower ball joint9193067
No. 1, No. 2 spring bumper31 (23)315 (235)23 (17)
Lower suspension arm x Stabilizer bar link6970051

SS±40
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
182 Author: Date:
2005 SEQUOIA (RM1146U) Stabilizer bar x Stabilizer bar link
1919014
Stabilizer bar bracket x Chassis frame3737727
( ) For use with SST
Part tightenedN´mkgf´cmft´lbf
REAR AXLE
Hub nut11 01,12283
Backing plate x Brake caliper1051,07077
Parking brake cable x Backing plate8.08271 in.´lbf
Axle housing x Backing plate1221,24490
Brake line union nut15.515811
ABS speed sensor x Axle housing8.08271 in.´lbf
REAR DIFFERENTIAL
Differential x Propeller shaft7475056
Drive pinion x Companion flangeSee page SA±113
Companion flange x Stud bolt101027.4
Differential carrier x Axle housing7374054
Differential carrier x Bearing cap11 31,15083
Differential case x Ring gear1251,27092
Drain plug4950036
Filler plug4950036
REAR SUSPENSION
Shock absorber x Chassis frame5859143
Shock absorber x Axle housing8788764
REAR LATERAL CONTROL ROD
Lateral control rod x Chassis frame1401,428103
Lateral control rod x Axle housing1301,32696
REAR UPPER AND LOWER CONTROL ARM
Upper control arm x Chassis frame1401,428103
Upper control arm x Axle housing1401,428103
Upper control arm x Brake line bracket2828621
Lower control arm x Chassis frame1301,32696
Lower control arm x Axle housing1301,32696
Lower control arm x Parking brake cable bracket2626519
REAR STABILIZER BAR
Bracket x Axle housing3737727
Stabilizer bar link x Chassis frame6970451
Stabilizer bar x Stabilizer bar link6970451
HEIGHT CONTROL COMPRESSOR AND DRYER
Height control compressor x Bracket2930021
Height control filter x Height control compressor6.46557 in.´lbf
Bracket x Body2930021
HEIGHT CONTROL VALVE
Height control set bolt2930021

DID7O±02
± DIAGNOSTICSENGINE
DI±3
197 Author: Date:
2005 SEQUOIA (RM1146U)
TOYOTA PART AND SYSTEM NAME LIST
This reference list indicates the part names used in this manual along with their definitions.
TOYOTA/LEXUS nameDefinition
Toyota HCAC system, Hydro±carbon Adsorptive Catalyst
(HCAC) system, HC adsorptive three±way catalystHC adsorptive three±way catalytic converter
Variable Valve Timing sensor, VVT sensorCamshaft position sensor
Variable valve timing system, VVT systemCamshaft timing control system
Camshaft timing oil control valve, Oil control valve, OCV,
VVT, VSVCamshaft timing oil control valve
Variable timing and lift, VVTLCamshaft timing and lift control
Crankshaft position sensor ºAºCrankshaft position sensor
Engine speed sensorCrankshaft position sensor
THAIntake air temperature
Knock control moduleEngine knock control module
Knock sensorEngine knock sensor
Mass or volume air flow circuitMass air flow sensor circuit
Vacuum sensorManifold air pressure sensor
Internal control module, Control module, Engine control
ECU, PCMPower train control module
FC idleDeceleration fuel cut
Idle air control valveIdle speed control
VSV for CCV, Canister close valve VSV for canister controlEvaporative emissions canister vent valve
VSV for EVAP, Vacuum switching valve assembly No. 1,
EVAP VSV, Purge VSVEvaporative emissions canister purge valve
VSV for pressure switching valve, Bypass VSVEvaporative emission pressure switching valve
Vapor pressure sensor, EVAP pressure sensor, Evaporative
emission control system pressure sensorFuel tank pressure sensor
Charcoal canisterEvaporative emissions canister
ORVR systemOn±board refueling vapor recovery system
Intake manifold runner controlIntake manifold tuning system
Intake manifold runner valve, IMRV, IACV (runner valve)Intake manifold tuning valve
Intake control VSVIntake manifold tuning solenoid valve
AFSAir fuel ratio sensor
O2 sensorHeater oxygen sensor
Oxygen sensor pumping current circuitOxygen sensor output signal
Oxygen sensor reference ground circuitOxygen sensor signal ground
Accel position sensorAccelerator pedal position sensor
Throttle actuator control motor, Actuator control motor, Elec-
tronic throttle motor, Throttle control motorElectronic throttle actuator
Electronic throttle control system, Throttle actuator control
systemElectronic throttle control system
Throttle/pedal position sensor, Throttle/pedal position switch,
Throttle position sensor/switchThrottle position sensor
Turbo press sensorTurbocharger pressure sensor
Turbo VSVTurbocharger pressure control solenoid valve
P/S pressure switchPower±steering pressure switch
VSV for ACMActive control engine mount