Page 95 of 4323
± PREPARATIONTRANSFER
PP±37
95 Author: Date:
2005 SEQUOIA (RM1146U)
(09612±01050)Hanger Pin with NutPLANETARY GEAR
09631±32020Seal Ring ToolTRANSFER ASSEMBLY
09950±40011Puller B SetTRANSFER ASSEMBLY
(09951±04020)Hanger 200TRANSFER ASSEMBLY
(09952±04010)Slide ArmTRANSFER ASSEMBLY
(09953±04030)Center Bolt 200TRANSFER ASSEMBLY
(09954±04010)Arm 25TRANSFER ASSEMBLY
(09955±04051)Claw No.5TRANSFER ASSEMBLY
(09957±04010)AttachmentTRANSFER ASSEMBLY
(09958±04011)HolderTRANSFER ASSEMBLY
09950±60010Replacer SetPLANETARY GEAR
TRANSFER ASSEMBLY
(09951±00320)Replacer 32TRANSFER ASSEMBLY
(09951±00570)Replacer 57PLANETARY GEAR
Page 101 of 4323
PP42U±01
± PREPARATIONPROPELLER SHAFT
PP±43
101 Author: Date:
2005 SEQUOIA (RM1146U)
PROPELLER SHAFT
SST (Special Service Tools)
09240±00020Wire Gauge SetPROPELLER SHAFT ASSEMBLY
09325±40010Transmission Oil PlugPROPELLER SHAFT ASSEMBLY
09332±25010Universal Joint Bearing Remover
& ReplacerSPIDER BEARING
09521±24010Drive Shaft Boot Clamping ToolPROPELLER SHAFT ASSEMBLY
Page 104 of 4323
PP±46
± PREPARATIONSUSPENSION AND AXLE
104 Author: Date:
2005 SEQUOIA (RM1146U)
09350±20015TOYOTA Automatic Transmission
Tool SetFront differential
(09369±20040)Piston Spring Compressor Set
09502±12010Differential Bearing ReplacerFront differential
Front suspension
09504±22012Differential Side Bearing
ReplacerRear differential
09506±30012Differential Drive Pinion Rear
Bearing Cone ReplacerFront differential
09506±35010Differential Drive Pinion Rear
Bearing ReplacerRear differential
09520±01010Drive Shaft Remover AttachmentFront drive shaft
09520±24010Differential Side Gear Shaft
PullerFront drive shaft
(09520±32040)Shocker Set
09521±24010Drive Shaft Boot Clamping ToolFront drive shaft
09521±25011Rear Axle Shaft PullerRear axle
09521±25021Rear Axle Shaft Puller
AttachmentRear axle
09523±36010Rear Axle Hub Guide ToolRear differential
Page 105 of 4323
± PREPARATIONSUSPENSION AND AXLE
PP±47
105 Author: Date:
2005 SEQUOIA (RM1146U)
09527±17011Rear Axle Shaft Bearing RemoverFront axle
09554±22010Differential Oil Seal ReplacerFront differential
09556±22010Drive Pinion Front Bearing
RemoverFront differential
Rear differential
09564±32011Differential Preload AdaptorFront differential
09570±22011Differential Mounting Cushion
Remover & ReplacerFront differential
09608±32010Steering Knuckle Oil Seal
ReplacerFront differential
09610±20012Pitman Arm PullerFront suspension
09612±65014Steering Worm Bearing PullerFront differential
(09612±01020)Claw ºBº
(09612±01050)Hanger Pin with Nut
09613±26010Steering Worm Bearing Cone
RemoverFront suspension
09631±20060Bearing Guide Nut Wrench
09628±62011Ball Joint PullerFront drive shaft
Front suspension
Page 110 of 4323
PP1BB±05
PP±52
± PREPARATIONSUSPENSION AND AXLE
11 0 Author: Date:
2005 SEQUOIA (RM1146U)
RECOMMENDED TOOLS
09025±00010Torque Wrench (30 kgf±cm)
09031±00030Pin Punch .
09044±00020Torx Socket E10 .
09905±00012Snap Ring No.1 Expander .
Torx is a registered trademark of Textron Inc.
Page 118 of 4323
PP3JP±04
PP±60
± PREPARATIONSTEERING
11 8 Author: Date:
2005 SEQUOIA (RM1146U)
STEERING
SST (Special Service Tools)
09023±12701Union Nut Wrench 17mmPS gear
09023±38401Union Nut Wrench 14mmPS gear
09521±24010Drive Shaft Boot Clamping ToolPS gear
09527±20011Rear Axle Shaft Bearing RemoverPS gear
09612±00012Rack & Pinion Steering Rack
Housing StandPS gear
09612±07010Main Shaft Retaining Ring
Remover & ReplacerSteering column
09612±22011Tilt Handle Bearing ReplacerPS gear
09612±24014Steering Gear Housing Overhaul
Tool SetPS gear
(09613±22011)Steering Rack Shaft Bushing
Puller
09616±00011Steering Worm Bearing Adjusting
SocketPS gear
09631±12071Steering Rack Oil Seal Test ToolPS gear
09631±16010Cylinder End Stopper Nut WrenchPS gear
Page 148 of 4323
SS±6
± SERVICE SPECIFICATIONSENGINE MECHANICAL
148 Author: Date:
2005 SEQUOIA (RM1146U) Cylinder block
Cylinder head surface warpage Maximum
Cylinder bore diameter STD Mark 1
Mark 2
Mark 3
Maximum STD
O/S 050
Main bearing cap bolt tension portion diameter STD
Minimum0.07 mm (0.0028 in.)
94.002 to 94.010 mm (3.7009 to 3.7012 in.)
94.010 to 94.023 mm (3.7012 to 3.7017 in.)
94.023 to 94.031 mm (3.7017 to 3.7020 in.)
94.231 mm (3.7099 in.)
94.731 mm (3.7296 in.)
10.760 to 10.970 mm (0.4236 to 0.4319 in.)
10.40 mm (0.4094 in.)
Piston and
piston ringPiston diameter STD Mark 1
Mark 2
Mark 3
O/S 0.50
Piston oil clearance STD
Maximum
Piston ring groove clearance No.1
No.2
Piston ring end gap STD No.1
No.2
Oil
Maximum No.1
No.2
Oil93.902 to 93.935 mm (3.6969 to 3.6982 in.)
93.912 to 93.940 mm (3.6973 to 3.6984 in.)
93.920 to 93.950 mm (3.6976 to 3.6988 in.)
94.402 to 94.450 mm (3.7166 to 3.7185 in.)
0.030 to 0.071 mm (0.0012 to 0.0028 in.)
0.13 mm (0.0051 in.)
0.030 to 0.080 mm (0.0012 to 0.0031 in.)
0.020 to 0.060 mm (0.0008 to 0.0024 in.)
0.300 to 0.400 mm (0.0118 to 0.0157 in.)
0.400 to 0.550 mm (0.0157 to 0.0217 in.)
0.130 to 0.380 mm (0.0051 to 0.0150 in.)
1.10 mm (0.0433 in.)
1.30 mm (0.0511 in.)
0.09 mm (0.0354 in.)
Connecting rodThrust clearance STD
Maximum
Connecting rod thickness
Connecting rod oil clearance STD
Maximum
Connecting rod bearing center wall thickness
(Reference) Mark 2
Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Rod bend Maximum per 100 mm (3.94 in.)
Rod twist Maximum per 100 mm (3.94 in.)
Bushing inside diameter
Piston pin diameter
Bushing oil clearance STD
Maximum
Connecting rod bolt tension portion diameter STD
Minimum0.160 to 0.290 mm (0.0063 to 0.0138 in.)
0.35 mm (0.0138 in.)
22.880 to 22.920 mm (0.9008 to 0.9024 in.)
0.021 to 0.047 mm (0.0008 to 0.0019 in.)
0.059 mm (0.0023 in.)
1.487 to 1.490 mm (0.0585 to 0.0587 in.)
1.490 to 1.493 mm (0.0587 to 0.0588 in.)
1.493 to 1.496 mm (0.0588 to 0.0589 in.)
1.496 to 1.499 mm (0.0589 to 0.0590 in.)
1.499 to 1.502 mm (0.0590 to 0.0591 in.)
1.502 to 1.505 mm (0.0591 to 0.0593 in.)
0.05 mm (0.0020 in.)
0.15 mm (0.0059 in.)
22.005 to 22.014 mm (0.8663 to 0.8667 in.)
21.997 to 22.009 mm (0.8660 to 0.8664 in.)
0.005 to 0.011 mm (0.0002 to 0.0004 in)
0.05 mm (0.0020 in.)
7.200 to 7.300 mm (0.2835 to 0.2874 in.)
7.00 mm (0.2756 in.)
CrankshaftThrust clearance STD
Maximum
Thrust washer thickness
Main journal bore diameter on cylinder block
(with main bearing)
Main journal oil clearance STD No.1, No.5
others
Maximum
Main journal diameter0.020 to 0.220 mm (0.0008 to 0.0087 in.)
0.30 mm (0.0118 in.)
2.440 to 2.490 mm (0.0961 to 0.0980 in.)
66.986 to 67.000 mm (2.6372 to 2.6378 in.)
0.028 to 0.046 mm (0.0011 to 0.0018 in.)
0.040 to 0.058 mm (0.0016 to 0.0023 in.)
0.065 mm (0.0026 in.)
66.988 to 67.000 mm (2.6373 to 2.6378 in.)
Page 149 of 4323
± SERVICE SPECIFICATIONSENGINE MECHANICAL
SS±7
149 Author: Date:
2005 SEQUOIA (RM1146U) Crankshaft
(cont'd)
Main bearing center wall thickness (Reference)
No.1 and No.5 Mark 3
Mark 4
Mark 5
Mark 6
Mark 7
Others Mark 1
Mark 2
Mark 3
Mark 4
Mark 5
Crank pin diameter
Circle runout Maximum
Main journal taper and out±of±roundMaximum
Crank pin taper and out±of±roundMaximum
2.487 to 2.490 mm (0.0979 to 0.0980 in.)
2.490 to 2.493 mm (0.0980 to 0.0981 in.)
2.493 to 2.496 mm (0.0981 to 0.0983 in.)
2.496 to 2.499 mm (0.0983 to 0.0984 in.)
2.499 to 2.502 mm (0.0984 to 0.0985 in.)
2.481 to 2.484 mm (0.0977 to 0.0978 in.)
2.484 to 2.487 mm (0.0978 to 0.0979 in.)
2.487 to 2.490 mm (0.0979 to 0.0980 in.)
2.490 to 2.493 mm (0.0980 to 0.0981 in.)
2.493 to 2.496 mm (0.0981 to 0.0983 in.)
51.982 to 52.000 mm (2.0465 to 2.0472 in.)
0.04 mm (0.0016 in.)
0.02 mm (0.0008 in.)
0.02 mm (0.0008 in.)
